Suzuki Vitara (LY) 2016-2017 · Service Manual D16AA · Repair Instructions

Fuel System Components

Precautions: Precautions for Fuel System Service · General safety (00)

Low-Pressure Fuel Supply Circuit
img
[A]: LHD 6. Fuel filter element 15. To fuel damper
[B]: RHD 7. Fuel filter fasteners 16. Fuel filter protector
[F]: Forward 8. Fuel filter bracket 17. Fuel pipe protector
[U]: Upward 9. Quick joint (fuel pipe) icon: 30 N·m (3.1 kgf-m, 22.5 lbf-ft)
1. Fuel tank 10. Quick joint (fuel pump) icon: 45 N·m (4.6 kgf-m, 33.5 lbf-ft)
2. Fuel pump 11. Fuel filler cap icon: 5.5 N·m (0.56 kgf-m, 4.0 lbf-ft)
3. O-ring 12. To fuel filter icon: 2.0 N·m (0.20 kgf-m, 1.5 lbf-ft)
4. Fuel pump lock nut 13. To fuel tank icon: Do not reuse.
5. Fuel filter 14. To high pressure pump    
High-Pressure Fuel Supply Circuit
img
icon1. High pressure pump
: Do not disassemble.
10. High pressure pipe icon: 9.0 N·m (0.92 kgf-m, 7.0 lbf-ft)
2. High pressure pump mounting 11. Gasket icon: 19 N·m (1.9 kgf-m, 14.0 lbf-ft)
3. High pressure pump pulley 12. High pressure pump mounting No.2 bolt icon: 23 N·m (2.3 kgf-m, 17.0 lbf-ft)
4. Fuel damper 13. High pressure pump mounting No.3 bolt icon: 26 N·m (2.7 kgf-m, 19.5 lbf-ft)
5. Fuel pressure sensor 14. To fuel pump assembly icon: 50 N·m (5.1 kgf-m, 37.0 lbf-ft)
6. Common rail 15. To fuel return hose icon: 70 N·m (7.1 kgf-m, 52.0 lbf-ft)
7. Fuel return hose 16. To fuel damper icon: 25 N·m (2.5 kgf-m, 18.5 lbf-ft)
8. Fuel injector 17. To fuel injector icon: Do not reuse.
9. Injector bracket 18. To fuel filter