Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Rear Differential Components

Precautions: Precautions for Diagnosing Trouble · Precautions for Driveline / Axle · General safety (00)

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1. Companion flange nut 18. Rear differential mounting arm icon35. Differential cover
: Apply grease 99000-25011 to mating surface of differential cover and differential carrier.
2. Companion flange 19. Rear bearing icon36. Rear differential oil drain plug
: Apply sealant 99000-31260 to thread part.
icon3. Oil seal
: Apply grease 99000-25011 to oil seal lip.
20. Bevel pinion shim 37. Rear differential mounting rear bracket
4. Circlip 21. Bevel pinion 38. Rear differential mounting rear bracket bushing
5. Rear drive coupling front bearing 22. Bevel gear 39. Mass damper (if equipped)
6. Spacer 23. Differential side shim 40. Rear differential front mounting
7. Rear drive coupling case 24. Differential right side bearing icon: 18 N·m (1.8 kgf-m, 13.5 lbf-ft)
8. Rear drive coupling pin 25. Differential left side bearing icon: 23 N·m (2.3 kgf-m, 17.0 lbf-ft)
9. Rear drive coupling unit 26. Differential case icon: 50 N·m (5.1 kgf-m, 37.0 lbf-ft)
icon10. Bevel pinion nut
: Tighten nut so as rotation torque of bevel pinion to be in specified value. icon 
27. Pinion washer icon: 78 N·m (8.0 kgf-m, 57.5 lbf-ft)
11. Front bearing 28. Pinion icon: 80 N·m (8.2 kgf-m, 59.0 lbf-ft)
12. Bevel pinion spacer 29. Side washer icon: 110 N·m (11.2 kgf-m, 81.5 lbf-ft)
13. Rear drive coupling air temperature sensor 30. Spring washer icon:
 
Apply differential oil.
icon14. Rear differential oil level / filler plug
: Apply sealant 99000-31260 to thread part.
31. Differential side gear icon: Do not reuse.
icon15. Differential carrier
: Apply grease 99000-25011 to mating surface of differential carrier and rear drive coupling case.
32. Pinion shaft    
16. Snap ring 33. Pinion shaft pin    
17. Rear drive shaft flange 34. Differential cover plate