Suzuki Vitara (LY) 2016-2017 · Service Manual D16AA-6M/T Model · Repair Instructions

Input Shaft, Countershaft and Reverse Gear Components

Precautions: General safety (00)

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1. Input shaft 21. 6th gear synchronizer ring 41. 1st gear synchronizer outer ring
icon2. Oil seal
: Apply grease 99000-25011 to oil seal lip.
22. Input shaft 6th gear 42. 1st gear synchronizer inner ring
3. Input shaft right bearing 23. Input shaft 6th gear spacer 43. 1st gear
4. Needle bearing 24. Circlip 44. Countershaft 1st gear spacer
5. Input shaft 3rd gear 25. Input shaft left bearing 45. Countershaft reverse gear
6. 3rd gear synchronizer inner ring 26. Washer 46. Countershaft
7. 3rd gear synchronizer center cone 27. Countershaft left bearing 47. Spacer
8. 3rd gear synchronizer outer ring 28. Shim 48. Reverse idler left gear
9. High speed synchronizer sleeve & hub 29. Countershaft 6th gear 49. Reverse gear thrust bearing set
10. High speed synchronizer spring 30. Countershaft 5th gear 50. Reverse gear synchronizer key
11. High speed synchronizer key 31. Countershaft 4th gear 51. Reverse gear synchronizer sleeve
12. Input shaft 4th gear spacer 32. Countershaft 3rd gear 52. Reverse gear synchronizer ring
13. 4th gear synchronizer ring 33. Countershaft 2nd gear spacer 53. Reverse idler right gear
14. Input shaft 4th gear 34. Countershaft 2nd gear 54. Reverse gear shaft
15. Input shaft 5th gear spacer 35. 2nd gear synchronizer inner ring 55. Reverse gear shaft pin
16. Input shaft 5th gear 36. 2nd gear synchronizer center cone 56. 1st gear synchronizer center cone
17. 5th gear synchronizer ring 37. 2nd gear synchronizer outer ring icon:
 
Apply transaxle oil.
18. 5th & 6th gear synchronizer sleeve & hub 38. Low speed synchronizer sleeve & hub icon: Do not reuse.
19. 5th & 6th gear synchronizer spring 39. Low speed synchronizer spring    
20. 5th & 6th gear synchronizer key 40. Low speed synchronizer key