Clutch Cover and Clutch Disc Removal and Installation

Precautions: General safety (00)

Reference: Clutch Cover and Clutch Disc Components:K14C-6M/T Model

Removal

1)Dismount manual transaxle.

2)Hold flywheel using special tool and remove clutch cover bolts (1), clutch cover (2) and clutch disc.

Special Tool

(A): 09924–17811

Installation

Reference: Clutch Cover and Clutch Disc Inspection:K14C-6M/T Model

NOTE:

Before installation, check that flywheel surface and pressure plate surface have been cleaned and dried thoroughly.

1)Hold flywheel using special tool (A).

2)Align clutch disc with crankshaft center using special tool (B) and install clutch cover (1).

3)Install and tighten clutch cover bolts using the following procedure:

a)Tighten 3 bolts (3) by hand.

b)Tighten other 3 bolts (4) evenly and gradually to 5.0 N·m (0.51 kgf-m, 4.0 lbf-ft).

c)Fully tighten all bolts (3), (4) evenly and gradually to specified torque in numerical order (“1” – “6”) starting from bolt nearby strut plate rivet (2).

Special Tool

(A): 09924–17811
(B): 09923–36340

Tightening torque

Clutch cover bolt* (a): 5.0 N·m → 23 N·m (0.51 kgf-m → 2.3 kgf-m, 4.0 lbf-ft → 17.0 lbf-ft)
Clutch cover bolt (b): 23 N·m (2.3 kgf-m, 17.0 lbf-ft)

4)Slightly apply grease to input shaft (1), and then join manual transaxle with engine.

“A”: Grease 99000–25210 (SUZUKI Super Grease I)

NOTE:

When inserting transaxle input shaft to clutch disc, turn crankshaft little by little to match the splines.