БЛОК ЦИЛИНДРОВ > ЗАМЕНА

для подготовки Нажмите здесь



1. REPLACE TIGHT PLUG


ПРИМЕЧАНИЕ:
If coolant leaks from the tight plug or the plug is corroded, replace it.



A00JUFBE03


Text in Illustration 
*a
Right Side
*b
Rear Side
*c
Left Side
*d
Stops

  1. Apply adhesive to new tight plugs.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

  1. Install the tight plugs as shown in the illustration.

  1. Using SST, tap in the 2 tight plugs labeled A.

    SST
    09950-60010   (09951-00250)
    09950-70010   (09951-07100)

  1. Using SST, tap in the 4 tight plugs labeled B.

    SST
    09950-60010   (09951-00350)
    09950-70010   (09951-07100)

  1. Using SST, tap in the tight plug labeled C.

    SST
    09950-60010   (09951-00500)
    09950-70010   (09951-07100)



2. REPLACE STRAIGHT PIN

ПРИМЕЧАНИЕ:
It is not necessary to remove a straight pin unless it is being replaced.



  1. Install the straight pins as shown in the illustration.


    A00K229E04


    Text in Illustration 
    *a
    		Rear Side
    		*b
    		Until Pin Stops



3. REPLACE RING PIN

ПРИМЕЧАНИЕ:
It is not necessary to remove a ring pin unless it is being replaced.



  1. Install the ring pins as shown in the illustration.


    A00JYKSE05


    Text in Illustration 
    *a
    		Front Side
    		*b
    		Cylinder Head Side
    *c
    		Rear Side
    		*d
    		Until Pin Stops



4. REPLACE CONNECTING ROD SMALL END BUSH


    A00JYZSE02

  1. Using SST and a press, press out the bushing.

    SST
    09222-54011   (09222-03016, 09222-03026, 09222-03021)



    A00JTUVE01

  1. Using a round file, lightly file off any roughness from the small end of the connecting rod.



    A00K0DGE03

  1. Attach a new bush to SST with the ball of SST inside the oil hole of the bush.

    SST
    09222-54011   (09222-03021)
    Text in Illustration 
    *1
    		Oil Hole
    *2
    		Ball



    A00JWJRE03

  1. Align the oil holes of the bush and connecting rod.
    Text in Illustration 
    *1
    		Oil Hole



    A00K1ZQE03

  1. Using SST and a press, press in the bush.

    SST
    09222-54011   (09222-03016, 09222-03026, 09222-03021)
    Text in Illustration 
    *1
    		Bush



    A00JWR4E01

  1. Using a pin hole grinder, hone the bush to obtain the clearance between the bush and piston pin.



  1. Check the piston pin fit at normal room temperature.



      A00JY58E01

    1. Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.