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1. INSTALL FRONT CRANKSHAFT OIL SEAL


    A00JXC3E02

  1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing belt case edge.

    SST
    09214-60010  

  1. Apply MP grease to the lip of the oil seal.



2. INSTALL TIMING BELT CASE SUB-ASSEMBLY

  1. Place a new gasket on the cylinder block.

  1. Install the timing belt case with the 5 bolts.

    Момент затяжки:
    23 N*m{ 230 kgf*cm , 17 ft.*lbf }



3. INSTALL OIL STRAINER SUB-ASSEMBLY

  1. Install a new gasket and the oil strainer with the 2 bolts and 2 nuts.

    Момент затяжки:
    for nut:
    21 N*m{ 210 kgf*cm , 17 ft.*lbf }
    for bolt:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }



4. INSTALL OIL PAN SUB-ASSEMBLY

  1. Remove any old packing (FIPG) material and do not drop any oil on the contact surfaces of the oil pan and cylinder block.

    1. Using a gasket scraper, remove all the old packing (FIPG) material from the installation surface.
    2. Thoroughly clean all components to remove all the loose material.
    3. Using a non-residue solvent, clean both of the sealing surfaces.

      ПРИМЕЧАНИЕ:
      Do not use a solvent which will affect the painted surfaces.



    A00JTYLE01

  1. Apply seal packing to the oil pan as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Application Specification:
    Item
    		Seal Packing Diameter
    		Seal Packing Application Length
    Dashed line
    		7.0 mm (0.276 in.)
    		128 mm (5.04 in.)
    Continuous line
    		5.0 mm (0.197 in.)
    		-

    Text in Illustration 
    *1
    		Seal Packing
    *a
    		Timing Belt Case Contact Portion
    *b
    		Rear Oil Seal Retainer Contact Portion

    УКАЗАНИЕ:
    1. Do not apply an excessive amount to the surface, especially near the oil passages.
    2. Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.

  1. Install the oil pan with the 16 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several steps.

    Момент затяжки:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }



5. INSTALL CRANKSHAFT TIMING PULLEY


    A00JVXNE04

  1. Align the key groove of the timing pulley with the pulley set key.

  1. Using SST and a hammer, tap in the timing pulley with the flange side facing inward.

    SST
    09223-46011  
    Text in Illustration 
    *a
    		Inside



6. INSTALL NO. 2 TIMING BELT IDLER SUB-ASSEMBLY

  1. Install the spacer and No. 2 timing belt idler with the bolt.

    Момент затяжки:
    33 N*m{ 337 kgf*cm , 24 ft.*lbf }

  1. Check that the No. 2 timing belt idler moves smoothly.



7. INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY


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  1. Install the No. 1 belt idler with the 3 bolts.

    Момент затяжки:
    for bolt A:
    44 N*m{ 449 kgf*cm , 32 ft.*lbf }
    for bolt B, C:
    19 N*m{ 195 kgf*cm , 14 ft.*lbf }

    УКАЗАНИЕ:

    1. A00K2AGE03
    2. The bolt lengths for bolt A, B and C as follows.
    3. Bolt C is combined with the No. 1 timing belt idler.

    Standard Bolt:
    Item
    		Length
    A
    		76.5 mm (3.01 in.)
    B
    		42.9 mm (1.69 in.)
    C
    		41.3 mm (1.63 in.)



8. INSTALL WATER PUMP ASSEMBLY

  1. Install a new gasket, the water pump and tension spring bracket with the 6 bolts.

    Момент затяжки:
    23 N*m{ 236 kgf*cm , 17 ft.*lbf }



9. INSTALL NO. 2 TIMING BELT COVER

  1. Install the timing belt cover with the 4 bolts.

    Момент затяжки:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }



10. INSTALL CAMSHAFT TIMING PULLEY

  1. Install the woodruff key to the key groove of the camshaft.



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  1. Align the timing mark on the camshaft timing pulley with the timing mark on the No. 2 timing belt cover and temporarily install the pulley with the bolt.



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  1. Using SST, tighten the bolt.

    SST
    09960-10010   (09962-01000, 09963-01000)

    Момент затяжки:
    98 N*m{ 999 kgf*cm , 72 ft.*lbf }



11. INSTALL NO. 1 GENERATOR BRACKET

  1. Install the generator bracket with the 3 bolts.

    Момент затяжки:
    49 N*m{ 500 kgf*cm , 36 ft.*lbf }



12. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET RH

  1. Install the engine mounting bracket with the 4 bolts.

    Момент затяжки:
    49 N*m{ 500 kgf*cm , 36 ft.*lbf }



13. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH

  1. Install the engine mounting bracket with the 4 bolts.

    Момент затяжки:
    49 N*m{ 500 kgf*cm , 36 ft.*lbf }



14. INSTALL PUMP BRACKET


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  1. Install the pump bracket with the 3 bolts.

    Момент затяжки:
    for bolt A:
    57 N*m{ 581 kgf*cm , 42 ft.*lbf }
    except bolt A:
    78 N*m{ 795 kgf*cm , 58 ft.*lbf }



15. INSTALL WATER BY-PASS HOSE UNION

  1. Clean the threads of the water by-pass hose union and apply adhesive to them.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

  1. Install the water by-pass hose union.

    Момент затяжки:
    39 N*m{ 398 kgf*cm , 29 ft.*lbf }



16. INSTALL WATER OUTLET HOUSING

  1. Install a new gasket to the cylinder head.

  1. Install the outlet hosing with the 3 bolts

    Момент затяжки:
    19 N*m{ 194 kgf*cm , 14 ft.*lbf }



17. INSTALL INJECTION PUMP ASSEMBLY

  1. Install the injection pump (See page Нажмите здесь).



18. INSTALL TIMING BELT

  1. Install the timing belt (See page Нажмите здесь).



19. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET


    A00K0NW

  1. Install the No. 1 compressor mounting bracket with the 4 bolts.

    Момент затяжки:
    81 N*m{ 829 kgf*cm , 60 ft.*lbf }



20. INSTALL ENGINE ASSEMBLY

  1. Install the engine (See page Нажмите здесь).