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1. INSPECT GENERATOR WITH VACUUM PUMP ASSEMBLY

  1. Mount the generator in a vise between aluminum plates.



    A009BMV

  1. Insert a screwdriver to hold the generator rotor.

  1. Install a bolt and nut to the outside of the pulley so that the bolt head and nut clamp the pulley, and then position a dial indicator as shown in the illustration.

  1. Turn the pulley and measure the backlash between the generator rotor and vacuum pump shaft.

    Maximum backlash:
    1.6 mm (0.0630 in.)

    If the backlash is more than the maximum, replace the generator rotor and vacuum pump shaft.



2. REMOVE VACUUM PUMP ASSEMBLY


    A0097QXE01

  1. Place matchmarks as shown in the illustration.
    Text in Illustration 
    *a
    		Matchmark

  1. Remove the 4 bolts and vacuum pump.



3. REMOVE GENERATOR REAR END COVER


    A00983Z

  1. Remove the nut and terminal insulator.

  1. Remove the bolt, 3 nuts, rectifier plate and rear end cover.



4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

  1. Remove the brush holder cover.



    A009C5B

  1. Remove the 2 screws and brush holder.

  1. Remove the plate seal.



5. REMOVE GENERATOR REGULATOR ASSEMBLY


    A0098MI

  1. Remove the 3 screws and generator regulator.



6. REMOVE GENERATOR HOLDER WITH RECTIFIER


    A0099NS

  1. Remove the 4 screws and generator holder with rectifier.

  1. Remove the 4 rubber insulators.



7. REMOVE GENERATOR RECTIFIER END FRAME


    A009BMSE01

  1. Remove the 4 nuts and cord clip.
    Text in Illustration 
    *1
    		Cord Clip



    A0099CSE01

  1. Using SST, remove the rectifier end frame.

    SST
    09286-46011  
    Text in Illustration 
    *a
    		Hold
    A009BSG
    		Turn

  1. Remove the washer from the rotor.



8. REMOVE GENERATOR ROTOR ASSEMBLY


    A0099JDE01

  1. Using SST and a press, press out the rotor.

    SST
    09950-60010   (09951-00180)
    09950-70010   (09951-07100)