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1. INSPECT 6TH GEAR THRUST CLEARANCE


A00JYEPE01

  1. Using a dial indicator, measure the 6th gear thrust clearance.

    Standard clearance:
    0.20 to 0.49 mm (0.00788 to 0.0193 in.)

    If the clearance is outside the specification, replace the gear, spacer or shaft.

    УКАЗАНИЕ:
    Replace the part or parts determined to be the most likely cause of the problem.



2. INSPECT 3RD GEAR THRUST CLEARANCE


A00JXOLE01

  1. Using a feeler gauge, measure the 3rd gear thrust clearance.

    Standard clearance:
    0.09 to 0.52 mm (0.00355 to 0.0205 in.)

    If the clearance is outside the specification, replace the gear, thrust washer, clutch hub or shaft.

    УКАЗАНИЕ:
    Replace the part or parts determined to be the most likely cause of the problem.



3. INSPECT 4TH GEAR THRUST CLEARANCE


A00K0PSE01

  1. Using a dial indicator, measure the 4th gear thrust clearance.

    Standard clearance:
    0.12 to 0.38 mm (0.00473 to 0.0150 in.)

    If the clearance is outside the specification, replace the gear, clutch hub or shaft.

    УКАЗАНИЕ:
    Replace the part or parts determined to be the most likely cause of the problem.



4. INSPECT 6TH GEAR RADIAL CLEARANCE


A00JWQ5E01

  1. Using a dial indicator, measure the 6th gear radial clearance.

    Standard clearance:
    0.015 to 0.065 mm (0.000591 to 0.00255 in.)

    If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.

    УКАЗАНИЕ:
    Replace the part or parts determined to be the most likely cause of the problem.



5. INSPECT 3RD GEAR RADIAL CLEARANCE


A00JV28E01

  1. Using a dial indicator, measure the 3rd gear radial clearance.

    Standard clearance:
    0.015 to 0.067 mm (0.000591 to 0.00263 in.)

    If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.

    УКАЗАНИЕ:
    Replace the part or parts determined to be the most likely cause of the problem.



6. INSPECT 4TH GEAR RADIAL CLEARANCE


A00JW7KE01

  1. Using a dial indicator, measure the 4th gear radial clearance.

    Standard clearance:
    0.015 to 0.051 mm (0.000591 to 0.00200 in.)

    If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.

    УКАЗАНИЕ:
    Replace the part or parts determined to be the most likely cause of the problem.



7. REMOVE NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING


A00K1TIE01

  1. Using 2 screwdrivers and a hammer, tap off the snap ring.

    УКАЗАНИЕ:
    Use a piece of cloth to prevent the snap ring from flying off.



8. REMOVE 6TH GEAR SUB-ASSEMBLY


A00JVSKE01

  1. Using SST and a press, remove the No. 3 transmission clutch hub, hub sleeve, synchronizer ring and 6th gear from the input shaft.

    SST
    09950-00020  
    09950-70010   (09951-07200)
    09950-60010   (09951-00300)

    ПРИМЕЧАНИЕ:
    1. Do not tighten SST excessively.
    2. Support the input shaft by hand so that it does not fall.



9. REMOVE 6TH GEAR NEEDLE ROLLER BEARING

  1. Remove the 6th gear needle roller bearing from the input shaft.



10. REMOVE SPACER

  1. Remove the spacer from the input shaft.



11. REMOVE GEAR THRUST WASHER SHAFT SNAP RING


A00K26EE01

  1. Using a snap ring expander, remove the snap ring from the input shaft.



12. REMOVE 3RD GEAR THRUST WASHER

  1. Remove the 3rd gear thrust washer from the input shaft.



13. REMOVE 3RD GEAR

  1. Remove the 3rd gear from the input shaft.



14. REMOVE STRAIGHT PIN

  1. Remove the straight pin from the input shaft.



15. REMOVE 3RD GEAR NEEDLE ROLLER BEARING

  1. Remove the 3rd gear needle roller bearing from the input shaft.



16. REMOVE SPACER

  1. Remove the spacer from the input shaft.



17. REMOVE NO. 2 SYNCHRONIZER RING SET


A00JUOSE01

  1. Remove the No. 2 synchronizer ring set from the input shaft.



18. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


A00K151E01

  1. Using a snap ring expander, remove the snap ring from the input shaft.



19. REMOVE 4TH GEAR


A00JV9YE01

  1. Using SST and a press, remove the No. 2 transmission clutch hub, hub sleeve, synchronizer ring and 4th gear from the input shaft.

    SST
    09950-00020  
    09950-60010   (09951-00300)
    09950-70010   (09951-07200)

    ПРИМЕЧАНИЕ:
    Support the input shaft by hand so that it does not fall.



20. REMOVE 4TH GEAR NEEDLE ROLLER BEARING

  1. Remove the 4th gear needle roller bearing from the input shaft.



21. REMOVE INPUT SHAFT FRONT BEARING SNAP RING


A00JX8JE01

  1. Using 2 screwdrivers and a hammer, tap off the snap ring.

    УКАЗАНИЕ:
    Use a piece of cloth to prevent the snap ring from flying off.



22. REMOVE INPUT SHAFT FRONT BEARING


A00JVD8E01

  1. Using SST and a press, remove the input shaft front bearing from the input shaft.

    SST
    09950-00020  

    ПРИМЕЧАНИЕ:
    Support the input shaft by hand so that it does not fall.



23. REMOVE NO. 2 TRANSMISSION CLUTCH HUB


A00JVBTE02

  1. Remove the clutch hub, 3 synchromesh shifting keys, 3 balls and 3 springs from the hub sleeve.
    Text in Illustration 
    *1
    		Spring
    *2
    		Ball
    *3
    		Synchronizer Shifting Key

    УКАЗАНИЕ:
    Use a piece of cloth to prevent the balls and springs from flying off.



24. REMOVE NO. 3 TRANSMISSION CLUTCH HUB

УКАЗАНИЕ:
Perform the same procedure as for the No. 2 clutch hub.