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1. INSTALL INTAKE MANIFOLD


    A0099ANE02

  1. Install a new gasket to the cylinder head with the protrusion facing upward.
    Text in Illustration 
    *a
    		Protrusion
    *b
    		Upward



    A0099VAE01

  1. Install the intake manifold with the 6 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several steps.

    Момент затяжки:
    24 N*m{ 240 kgf*cm , 17 ft.*lbf }

    Text in Illustration 
    *1
    		Nut

  1. Install the wire harness bracket with the bolt.

    Момент затяжки:
    13 N*m{ 131 kgf*cm , 9 ft.*lbf }



2. INSTALL INJECTION PIPE

  1. Install the 2 lower clamps to the intake manifold.



    A009AIT

  1. Using a 17 mm union nut wrench, install the 4 injection pipes.

    Момент затяжки:
    25 N*m{ 250 kgf*cm , 18 ft.*lbf }

    ПРИМЕЧАНИЕ:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page Нажмите здесь).

  1. Secure the injection pipes by installing the 2 upper pipe clamps and 2 nuts.

    Момент затяжки:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



3. INSTALL DIESEL THROTTLE BODY ASSEMBLY

  1. Install a new gasket and the diesel throttle body.

  1. Connect the throttle control motor connector.

  1. Install the bracket with the 2 bolts.

    Момент затяжки:
    13 N*m{ 131 kgf*cm , 9 ft.*lbf }

  1. Connect the throttle open switch connector.



4. INSTALL INTAKE FLANGE

  1. Install a new gasket and the intake flange with the 3 nuts.

    Момент затяжки:
    12 N*m{ 122 kgf*cm , 9 ft.*lbf }

  1. Connect the manifold absolute pressure sensor connector.

  1. Install the heater hose bracket with the bolt.

    Момент затяжки:
    14 N*m{ 138 kgf*cm , 10 ft.*lbf }

  1. Connect the PCV hose.



5. INSTALL INTAKE PIPE

  1. Install the intake pipe with the 2 bolts.

    Момент затяжки:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }

  1. Tighten the intake pipe clamp.

    Момент затяжки:
    6.0 N*m{ 61 kgf*cm , 53 in.*lbf }



6. BLEED INJECTION PIPE

  1. Install the 2 lower clamps to the intake manifold.



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  1. Install the 4 injection pipes.

    Момент затяжки:
    25 N*m{ 250 kgf*cm , 18 ft.*lbf }

    Text in Illustration 
    *a
    		for Injection Nozzle Side
    *b
    		for Injection Pump Side

    ПРИМЕЧАНИЕ:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page Нажмите здесь).

  1. Install the 2 upper pipe clamps with the 2 nuts.

    Момент затяжки:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



7. INSPECT FOR FUEL LEAK

  1. Check that there are no fuel leaks anywhere in the fuel system after performing maintenance.

    УКАЗАНИЕ:
    When checking for fuel leaks, make sure that there is pressure in the fuel line.