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1. INSPECT COUNTER SHAFT 5TH GEAR RADIAL CLEARANCE


    A009BBOE01

  1. Install the 5th gear thrust washer lock ball, 5th gear thrust washer and 5th gear to the counter gear.

  1. Using a dial indicator, measure the 5th gear radial clearance.

    Standard clearance:
    0.008 to 0.034 mm (0.000315 to 0.00133 in.)

    1. If the result is not as specified, replace the 5th gear bearing.



2. INSPECT REVERSE IDLER GEAR RADIAL CLEARANCE


    A009C3GE01

  1. Using a dial indicator, measure the radial clearance.

    Standard clearance:
    0.04 to 0.08 mm (0.00158 to 0.00314 in.)
    Maximum clearance:
    0.08 mm (0.00314 in.)

    1. If the clearance is more than the maximum, replace the reverse idler gear.



3. INSPECT REVERSE IDLER GEAR SUB-ASSEMBLY


    A00990O

  1. Using a feeler gauge, measure the clearance between the reverse idler gear and reverse shift arm.

    Standard clearance:
    0.05 to 0.35 mm (0.00197 to 0.0137 in.)
    Maximum clearance:
    0.35 mm (0.0137 in.)

    1. If the clearance is more than the maximum, replace the reverse idler gear and reverse shift arm.



4. INSPECT NO. 1 SYNCHRONIZER RING


    A009C5I

  1. Apply gear oil to the cone part of the No. 5 gear spline piece, and check that the No. 1 synchronizer ring does not turn in either direction while pushing it against the No. 5 gear spline piece. If the No. 1 synchronizer ring turns, replace it.



    A0096EV

  1. Push the No. 1 synchronizer ring outer against the cone part of the No. 5 gear spline piece. Measure the clearance between the No. 1 synchronizer ring outer and No. 5 gear spline piece.

    Standard clearance:
    0.85 to 1.55 mm (0.0335 to 0.0610 in.)

    1. If the clearance is not as specified, replace the outer No. 1 synchronizer ring with a new one.



5. INSPECT NO. 3 TRANSMISSION HUB SLEEVE


    A00972E

  1. Check the sliding condition between the counter shaft 5th gear and No. 3 transmission hub sleeve.

  1. Check the spline of the No. 3 transmission hub sleeve for wear.

    1. If there are any defects, replace the No. 3 transmission hub sleeve.



    A009A4P

  1. Using a vernier caliper, measure the No. 3 transmission hub sleeve groove and the thickness of the claw part of the No. 3 shift fork and calculate the clearance.

    Standard clearance:
    0.25 to 0.45 mm (0.00985 to 0.0177 in.)

    1. If the clearance is not as specified, replace the No. 3 transmission hub sleeve and No. 3 shift fork with new ones.



6. INSPECT COUNTER SHAFT 5TH GEAR


    A009850

  1. Using a cylinder gauge, measure the inside diameter of the counter 5th gear.

    Standard inside diameter:
    33.015 to 33.040 mm (1.2990 to 1.3007 in.)
    Maximum inside diameter:
    33.040 mm (1.3007 in.)

    1. If the inside diameter is more than the maximum, replace the counter shaft 5th gear with a new one.