2007 Commander XK Factory Service Manual 21 - TRANSMISSION AND TRANSFER CASE

P0846-2C PRESSURE SWITCH RATIONALITY





For a complete wiring diagram Refer to Section 8W

Theory of Operation


The Transmission system uses five pressure switches to monitor the fluid pressure in the LR, 2C, 4C, UD, and OD clutch circuits. The pressure switches are continuously monitored for the correct states in each gear as shown.



Possible Causes
 
RELATED TCM POWER INPUT DTCS PRESENT
 
(T147) 2C PRESSURE SWITCH SENSE CIRCUIT OPEN
 
(T147) 2C PRESSURE SWITCH SENSE CIRCUIT SHORT TO GROUND
 
(T147) 2C PRESSURE SWITCH SENSE CIRCUIT SHORT TO OTHER CIRCUITS
 
EXCESSIVE FLUID LEAKAGE IN 2C CLUTCH CIRCUIT
 
NO. 5 AND/OR NO. 7 CHECK BALL CUT OR DAMAGED
 
EXTRA CHECK BALL DOWNSTREAM OF THE NO. 7 CHECK BALL SOCKET
 
LOW LINE PRESSURE
 
TRANSMISSION SOLENOID/TRS ASSEMBLY
 
POWERTRAIN CONTROL MODULE
 
WIRING AND CONNECTORS
 


Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)


GEAR
 
L/R
 
2C
 
4C
 
UD
 
OD
 
REVERSE
 
OPEN
 
OPEN
 
OPEN
 
OPEN
 
OPEN
 
P/N
 
CLOSED**
 
OPEN
 
OPEN
 
OPEN
 
OPEN
 
1ST
 
CLOSED*
 
OPEN
 
OPEN
 
CLOSED
 
OPEN
 
2ND
 
OPEN
 
CLOSED
 
OPEN
 
CLOSED
 
OPEN
 
2ND PRIME
 
OPEN
 
OPEN
 
CLOSED
 
CLOSED
 
OPEN
 
3RD
 
OPEN
 
OPEN
 
OPEN
 
CLOSED
 
CLOSED
 
4TH
 
OPEN
 
OPEN
 
CLOSED
 
OPEN
 
CLOSED
 
5TH
 
OPEN
 
CLOSED
 
OPEN
 
OPEN
 
CLOSED
 
*L/R is closed if output speed is below 100 rpm in Drive and Manual 2. L/R is closed in Manual 1.
 
**May be open when rolling in Neutral or at low oil temperatures.
 



Diagnostic Test

1. DETERMINE IF RELATED TCM POWER INPUT DTCS ARE PRESENT

With the scan tool, check for other transmission DTCs.

Are there any TCM Power Input DTCs present also?

Yes


No

2. CHECK IF THE DTC IS CURRENT

With the scan tool, check the DTC EVENT DATA.

Does the DTC EVENT DATA show data for DTC P0846?

Yes


No

3. CHECK FOR MULTIPLE DTCS

With the scan tool, check for other transmission DTCs.

Are there two or more related pressure switch rationality DTCs present in addition to P0846?

Yes


No

4. CHECK IF ALL PRESSURE SWITCHES READ CLOSED

With the scan tool, check the DTC EVENT DATA for P0846.

NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test procedure.



Do all the pressure switches read CLOSED in the DTC EVENT DATA for P0846?

Yes


No

5. CHECK IF ALL PRESSURE SWITCHES READ OPEN

In the DTC EVENT DATA recorded earlier, read the state of all pressure switches.

Do all the pressure switches read OPEN?

Yes


No

6. CHECK FOR LOW LINE PRESSURE

In the DTC EVENT DATA recorded earlier, compare the Line Pressure and the Desired Line Pressure.

Is the Line Pressure less than 40 psi, and significantly below the Desired Line Pressure?

Yes


No

7. CHECK IF THE DTC SET IN PARK REVERSE OR NEUTRAL

With the scan tool, check the DTC EVENT DATA for P0846.

NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test procedure.



Does the DTC EVENT DATA show the DTC P0846 set in Park, Reverse, or Neutral?

Yes


No

8. CHECK IF THE 2C PRESSURE SWITCH READS CLOSED

With the scan tool, check the DTC EVENT DATA for P0846.

NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test procedure.



Does the DTC EVENT DATA show the 2C Pressure Switch reading CLOSED?

Yes


No

9. COMPARE THE LINE PRESSURE TO THE DESIRED LINE PRESSURE

In the DTC EVENT DATA recorded earlier, compare the Line Pressure and the Desired Line Pressure.

Is the Line Pressure less than 40 psi, and significantly below the Desired Line Pressure?

Yes


No

10. CHECK THE PCM AND WIRING

Turn the ignition off to the lock position.
Remove the Starter Relay.

CAUTION: Removal of the Starter Relay will prevent the vehicle from being started in gear.


WARNING: The Starter Relay must be removed from the PDC. Failure to do so can result in personal injury or death.


NOTE: Failure to remove the Starter Relay can cause a Transmission - No Response condition.


Install the Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
With the Transmission Simulator, turn the Pressure Switch selector switch to the 2C position.
With the scan tool, monitor the 2C Pressure Switch while pressing the Pressure Switch test button on the Transmission Simulator.

Did the state of the 2C Pressure Switch change while pressing the Pressure Switch Test button?

Yes


No

11. CHECK THE TRANSMISSION SOLENOID/TRS ASSEMBLY

Using the schematics as a guide, inspect the wiring and connectors specific to this circuit.
Wiggle the wires while checking for shorted and open circuits.

Where there any problems found?

Yes


No

12. CHECK THE (T147) 2C PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN



Turn the ignition off to the lock position.
Disconnect the Transmission Simulator, Miller tool #8333.
Disconnect the PCM C4 harness connector.
Connect Miller tool #8815 to the PCM C4 harness connector.

CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller tool #8815 to perform diagnosis.


Measure the resistance of the (T147) 2C Pressure Switch Sense circuit from the appropriate terminal of Miller tool #8815 to the Transmission Solenoid/TRS Assembly harness connector.

Is the resistance above 5.0 ohms?

Yes


No

13. CHECK THE (T147) 2C PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO GROUND



Measure the resistance between ground and the (T147) 2C Pressure Switch Sense circuit.

Is the resistance below 5.0 ohms?

Yes


No

14. CHECK THE (T147) 2C PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT



Measure the resistance between the (T147) 2C Pressure Switch Sense circuit and all the other circuits in the Transmission Solenoid/TRS Assembly harness connector.

Is the resistance below 5.0 ohms?

Yes


No

15. CHECK IF THE #5 AND/OR #7 CHECK BALL IS CUT OR DAMAGED

Turn the Ignition off to the lock position.
Remove the Valve Body Assembly per the Service Information.
Inspect the #5 and #7 check balls for any cuts or damage.
Check for an extra check ball in the passage downstream from the #7 check ball pocket.
Inspect the 2C accumulator piston and seals and also the 2C tower seal on top of the valve body. Refer to the Service Information.

Where there any problems found?

Yes


No

16. CHECK FOR EXCESSIVE FLUID LEAKAGE WITHIN 2C CLUTCH CIRCUIT

Air check the 2C Clutch hydraulic circuit. Refer to the Service Information.

NOTE: This hydraulic clutch circuit contains a small bleed orifice. Small leakage is considered normal.



Was there excessive air leakage in the 2C Clutch hydraulic circuit?

Yes


No