2007 Commander XK Factory Service Manual 21 - TRANSMISSION AND TRANSFER CASE

CLUTCHES-INPUT

DESCRIPTION






Input Clutches


1 - K1 CLUTCH
 
12 - CENTER PLANETARY GEARSET SUN GEAR
 
2 - K2 CLUTCH
 
13 - K2 CLUTCH EXTERNALLY TOOTHED DISC CARRIER
 
3 - EXTERNALLY TOOTHED DISC
 
14 - K2 CLUTCH PISTON
 
4 - INTERNALLY TOOTHED DISC
 
15 - FRONT PLANETARY GEARSET PLANETARY CARRIER
 
5 - K3 CLUTCH
 
16 - FRONT PLANETARY GEARSET ANNULUS GEAR
 
6 - K3 CLUTCH EXTERNALLY TOOTHED DISC CARRIER
 
17 - FRONT PLANETARY GEARSET SUN GEAR
 
7 - K3 CLUTCH PISTON
 
18 - K1 CLUTCH INTERNALLY TOOTHED DISC CARRIER
 
8 - K3 CLUTCH INTERNALLY TOOTHED DISC CARRIER
 
19 - K1 CLUTCH EXTERNALLY TOOTHED DISC CARRIER
 
9 - REAR PLANETARY GEARSET SUN GEAR
 
20 - K1 CLUTCH PISTON
 
10 - CENTER PLANETARY GEARSET PLANETARY CARRIER
 
21 - INPUT SHAFT
 
11 - CENTER PLANETARY GEARSET ANNULUS GEAR
 
 

Three multi-plate input clutches (1, 2, 5), the front, middle and rear multi-plate clutches K1 (1), K2 (2), and K3 (5), are located in the planetary gear sets in the transmission housing.

A multi-plate input clutch consists of a number of internally toothed discs (4) on an internally toothed disc carrier and externally toothed discs (3) on an externally toothed disc carrier.

OPERATION






Input Clutches


1 - K1 CLUTCH
 
12 - CENTER PLANETARY GEARSET SUN GEAR
 
2 - K2 CLUTCH
 
13 - K2 CLUTCH EXTERNALLY TOOTHED DISC CARRIER
 
3 - EXTERNALLY TOOTHED DISC
 
14 - K2 CLUTCH PISTON
 
4 - INTERNALLY TOOTHED DISC
 
15 - FRONT PLANETARY GEARSET PLANETARY CARRIER
 
5 - K3 CLUTCH
 
16 - FRONT PLANETARY GEARSET ANNULUS GEAR
 
6 - K3 CLUTCH EXTERNALLY TOOTHED DISC CARRIER
 
17 - FRONT PLANETARY GEARSET SUN GEAR
 
7 - K3 CLUTCH PISTON
 
18 - K1 CLUTCH INTERNALLY TOOTHED DISC CARRIER
 
8 - K3 CLUTCH INTERNALLY TOOTHED DISC CARRIER
 
19 - K1 CLUTCH EXTERNALLY TOOTHED DISC CARRIER
 
9 - REAR PLANETARY GEARSET SUN GEAR
 
20 - K1 CLUTCH PISTON
 
10 - CENTER PLANETARY GEARSET PLANETARY CARRIER
 
21 - INPUT SHAFT
 
11 - CENTER PLANETARY GEARSET ANNULUS GEAR
 
 

The input clutches produce a non-positive locking connection between two elements of a planetary gear set or between one element from each of two planetary gear sets in order to transmit the drive torque.

If the piston (20) on multi-plate clutch K1 (1) is subjected to oil pressure, it presses the internal and external discs of the disc set together. The sun gear (17) is locked with the planetary carrier (15) via the externally toothed disc carrier (19) and the internally toothed disc carrier (18). The front planetary gear set is thus locked and turns as a closed unit.

If the multi-plate clutch K2 (2) is actuated via the piston (14), the piston compresses the disc set. The annulus gear (16) of the front planetary gear set is locked with the annulus gear (11) of the center planetary gear set via the externally toothed disc carrier (13) and the center planetary carrier (10) on which the internally toothed discs are seated. Annulus gear (16) and annulus gear (11) turn at the same speed as the input shaft (21)

If the multi-plate clutch K3 (5) is actuated via the piston (7), the piston compresses the disc set. The sun gear (12) of the center planetary gear set is locked with the sun gear (9) of the rear planetary gear set via the externally toothed disc carrier (6) and the internally toothed disc carrier (8). Sun gear (12) and sun gear (9) turn at the same speed.