INSTALLATION
INSTALLATION
3.7L / 4.7L
1. Position generator (3) to engine and install 2 horizontal bolts (1) and 1 vertical bolt (2).
2. Tighten all 3 bolts to 40 ft. lbs. (55 N·m).
3. Snap field wire connector (4) into rear of generator.
4. Install B+ terminal eyelet to generator output stud. Tighten mounting nut (2) to 108 in. lbs. (12 N·m).
CAUTION: Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.
CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump may be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment, or refer to Belt Schematics in 7, Cooling System.
5. Install generator drive belt.
6. Install negative battery cable to battery.
5.7L
1. Position generator (2) to engine and install 2 mounting bolts (1).
2. Torque bolts to 30 ft. lbs. (41 N·m).
3. Snap field wire connector (3) into rear of generator.
4. Install B+ terminal eyelet to generator output stud. Tighten mounting nut to 108 in. lbs. (12 N·m).
CAUTION: Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.
CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump may be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment, or refer to Belt Schematics in 7, Cooling System.
5. Install generator drive belt.
6. Install negative battery cable to battery.
3.0L - DIESEL
1. Position generator to engine.
2. Install battery B+ cable eyelet (1) and nut (2) to generator mounting stud (3).
3. Snap plastic insulator cap to B+ output terminal mounting stud.
4. Install two upper mounting bolts (1) finger tight only.
5. Install throttle body (four bolts). Refer to Throttle Body Installation in Fuel System.
6. Install throttle body-to-cylinder head support bracket (four bolts).
7. Raise vehicle.
8. Install two lower mounting bolts (2) and tighten.
9. Connect field wire connector (5) to generator (4).
10. If equipped, install skid plate below generator.
11. Lower vehicle.
12. Tighten two generator upper mounting bolts (1).
13. Install generator drive belt. Refer to 7, Cooling System for procedure.
14. Install air filter housing (one bolt).
15. Install air filter element and air filter housing cover.
16. Install coolant reservoir tank mounting bolt and coolant tank.
17. Install plastic dress-up cover at top of engine.
18. Connect negative battery cable to battery.