2007 Commander XK Factory Service Manual 24 - HEATING & AIR CONDITIONING

*REAR BLOWER MOTOR INOPERATIVE





For a complete wiring diagram Refer to Section 8W.



Possible Causes
 
PDC FUSE #7 OPEN
 
JB FUSE #10 OPEN
 
(C51) REAR BLOWER MOTOR RELAY OUTPUT CIRCUIT SHORTED TO (Z911) GROUND
 
(A611) FUSED B(+) CIRCUIT SHORTED TO (Z911) GROUND CIRCUIT
 
(C51) REAR BLOWER MOTOR RELAY OUTPUT CIRCUIT OPEN OR SHORTED TO GROUND
 
(A611) FUSED B(+) CIRCUIT OPEN OR SHORTED TO GROUND
 
(F921) FUSED RUN RELAY OUTPUT OPEN OR SHORTED TO GROUND
 
(C105) REAR A/C HEATER CONTROL CIRCUIT OPEN OR SHORTED TO GROUND
 
(C951) REAR BLOWER HIGH SPEED CIRCUIT OPEN
 
(Z911) GROUND CIRCUIT OPEN
 
(C153) REAR BLOWER MOTOR HIGH SPEED CIRCUIT OPEN
 
(Z908) GROUND CIRCUIT OPEN
 
JUNCTION BLOCK (JB)
 
POWER DISTRIBUTION CENTER (PDC)
 
REAR BLOWER MOTOR RESISTOR
 
REAR BLOWER MOTOR RELAY
 
REAR BLOWER MOTOR
 
REAR A/C HEATER CONTROL
 
UPPER SWITCH BANK
 




Diagnostic Test

1. CHECK PDC FUSE #7



Turn the ignition off.
Remove and inspect PDC Fuse #7.

Is the fuse open?

Yes


No

2. CHECK REAR BLOWER MOTOR OPERATION

Turn the ignition on.
Turn the rear A/C heater control switch on in the upper switch bank.
Turn the rear blower on and operate it in all speeds.

Does the rear blower motor operate properly without blowing the fuse?

Yes


No

3. CHECK THE (C51) REAR BLOWER MOTOR RELAY OUTPUT CIRCUIT & THE (A611) FUSED B(+) CIRCUIT FOR A SHORT TO THE (Z911) GROUND CIRCUIT



Turn the ignition off.
Disconnect the Rear Blower Motor harness connector.
Remove the Rear Blower Motor Relay from the JB.
Measure the resistance between the (C51) Rear Blower Motor Relay Output circuit and the (Z911) Ground circuit in the Rear Blower Motor Relay connector.
Measure the resistance between the (A611) Fused B(+) circuit and the (Z911) Ground circuit in the Rear Blower Motor Relay connector.

Is the resistance below 10K ohms on either circuit?

Yes


No

4. CHECK THE (C51) REAR BLOWER MOTOR RELAY OUTPUT CIRCUIT & THE (A611) FUSED B(+) CIRCUIT FOR A SHORT TO GROUND



Measure the resistance of the (C51) Rear Blower Motor Relay Output circuit between ground and the Rear Blower Motor Relay connector.
Measure the resistance of the (A611) Fused B(+) circuit between ground and the Rear Blower Motor Relay connector.

Is the resistance below 10K ohms on either circuit?

Yes


No

5. CHECK REAR BLOWER MOTOR OPERATION WITH A SUBSTITUTE RELAY INSTALLED



Reconnect the Rear Blower Motor harness connector.
Install a substitute relay in place of the existing Rear Blower Motor Relay.
Turn the ignition on.
Turn the rear blower on and operate it in all speeds.

Does the rear blower motor operate properly without blowing the fuse?

Yes


No

6. CHECK JB FUSE #10



Remove and inspect JB Fuse #10.

Is the fuse open?

Yes


No

7. CHECK THE (F921) FUSED RUN RELAY OUTPUT CIRCUIT FOR A SHORT TO GROUND



Disconnect the Upper Switch Bank harness connector.
Measure the resistance between ground and the (F921) Fused Run Relay Output circuit in the Upper Switch Bank harness connector.

Is the resistance below 10k ohms?

Yes


No

8. CHECK THE (C105) REAR A/C HEATER CONTROL CIRCUIT FOR A SHORT TO GROUND



Remove the Rear Blower Motor Relay.
Measure the resistance between ground and the (C105) Rear A/C Heater Control circuit in the Upper Switch Bank harness connector

Is the resistance below 10k ohms?

Yes


No

9. CHECK REAR BLOWER MOTOR OPERATION WITH A SUBSTITUTE RELAY INSTALLED



Replace JB fuse #10.
Connect the Upper Switch Bank harness connector.
Install a substitute relay in place of the existing Rear Blower Motor Relay.
Turn the ignition on.
Turn the rear A/C heater control switch on in the Upper Switch Bank.
Turn the rear blower on and operate it in all speeds.

Does the rear blower motor operate properly without blowing the fuse?

Yes


No

10. CHECK REAR BLOWER MOTOR OPERATION WITH A SUBSTITUTE RELAY INSTALLED



Install a substitute relay in place of the existing Rear Blower Motor Relay.
Turn the ignition on.
Turn the rear A/C heater control switch on in the upper switch bank.
Turn the rear blower on and operate it in all speeds.

Does the rear blower motor operate properly?

Yes


No

11. CHECK THE (Z911) GROUND CIRCUIT FOR AN OPEN



Turn the ignition off.
Turn the rear blower motor off.
Remove the substitute Rear Blower Motor Relay.

NOTE: The test light must illuminate brightly. Compare the brightness to that of a direct connection to the battery.


Using a 12-volt test light connected to 12 volts, probe the (Z911) Ground circuit in the Rear Blower Motor Relay connector.

Does the test light illuminate brightly?

Yes


No

12. CHECK THE (C105) REAR A/C HEATER CONTROL CIRCUIT FOR VOLTAGE



Turn the ignition on.

NOTE: The test light must illuminate brightly. Compare the brightness to that of a direct connection to the battery.


Using a 12-volt test light connected to ground, probe the (C105) rear A/C heater control circuit in the Rear Blower Motor Relay connector.

Does the test light illuminate brightly?

Yes


No

13. CHECK (F921) FUSED RUN RELAY OUTPUT CIRCUIT FOR AN OPEN



NOTE: The test light must illuminate brightly. Compare the brightness to that of a direct connection to the battery.


Using a 12-volt test light connected to ground, back probe the (F921) Fused Run Relay Output circuit in the Upper Switch Bank harness connector.

Does the test light illuminate brightly?

Yes


No

14. CHECK THE (C105) REAR A/C HEATER CONTROL CIRCUIT FOR AN OPEN



Turn the ignition off.
Disconnect the Upper Switch Bank harness connector.
Measure the resistance of the (C105) Rear A/C Heater Control circuit between the Rear Blower Motor Relay connector and the Upper Switch Bank harness connector.

Is the resistance below 5.0 ohms?

Yes


No

15. CHECK THE UPPER SWITCH BANK



Install the original rear blower motor relay.
Connect a fused jumper wire between the (C105) Rear A/C Heater Control circuit and the (F921) Fuse Run Relay Output in the Upper Switch Bank harness connector.
Turn the ignition on.
Turn the rear blower on and operate it in all speeds.

Does the rear blower motor operate properly?

Yes


No

16. CHECK (A611) FUSED B(+) CIRCUIT FOR AN OPEN



Turn the rear blower motor off.
Turn the ignition off.
Remove the Rear Blower Motor Relay.
Remove the jumper wire from the Upper Switch Block harness connector.
Turn the ignition on.

NOTE: The test light must illuminate brightly. Compare the brightness to that of a direct connection to the battery.


Using a 12-volt test light connected to ground, probe the (A611) Fused B(+) circuit in the Rear Blower Motor Relay connector.

Does the test light illuminate brightly?

Yes


No

17. CHECK (C51) REAR BLOWER MOTOR RELAY OUTPUT CIRCUIT FOR AN OPEN



Turn the ignition off.
Install the Rear Blower Motor Relay.
Connect the Upper Switch Block harness connector.
Disconnect the Rear Blower Motor harness connector.
Turn the ignition on.

NOTE: The test light must illuminate brightly. Compare the brightness to that of a direct connection to the battery.


Using a 12-volt test light connected to ground, back probe the (C51) Blower Motor Relay Output circuit in the Rear Blower Motor harness connector.

Does the test light illuminate brightly?

Yes


No

18. CHECK REAR BLOWER MOTOR OPERATION BY BYPASSING THE A/C HEATER CONTROL



Turn the ignition off.
Reconnect the Rear Blower Motor harness connector.
Connect a jumper wire between ground and the (C951) Rear Blower High Speed circuit in the Rear Blower Motor harness connector.
Turn the ignition on.
Turn the rear A/C heater control switch on in the upper switch bank.

Does the rear blower motor run at high speed?

Yes


No

19. CHECK THE (C951) REAR BLOWER HIGH SPEED CIRCUIT, THE (C153) REAR BLOWER HIGH SPEED CIRCUIT, AND THE REAR BLOWER MOTOR RESISTOR BLOCK FOR AN OPEN



Turn the ignition off.
Remove the jumper wire from the Rear Blower Motor harness connector.
Disconnect the Rear A/C Heater Control C2 harness connector.
Disconnect the Rear Blower Motor harness connector.
Measure the resistance of the (C951) Rear Blower High Speed circuit and the (C153) Rear Blower High Speed circuit between the Rear A/C Heater Control C2 harness connector and the Rear Blower Motor harness connector.

Is the resistance below 5.0 ohms?

Yes


No

20. CHECK THE (C153) REAR BLOWER HIGH SPEED CIRCUIT FOR AN OPEN



Disconnect the Rear Blower Motor Resistor Block harness connector.
Measure the resistance of the (C153) Rear Blower High Speed circuit between the Rear Blower Motor Resistor Block harness connector and the Rear A/C Heater Control C2 harness connector.

Is the resistance below 5.0 ohms?

Yes


No

21. CHECK THE (C951) REAR BLOWER HIGH SPEED CIRCUIT FOR AN OPEN



Measure the resistance of the (C951) Rear Blower Motor High Speed circuit between the Rear Blower Motor Resistor harness connector and the Rear Blower Motor harness connector.

Is the resistance below 5.0 ohms?

Yes


No

22. CHECK THE (Z908) GROUND CIRCUIT FOR AN OPEN



Measure the resistance of the (Z908) Ground circuit between ground and the Rear A/C Heater Control C2 harness connector.

Is the resistance below 5.0 ohms?

Yes


No