CORE-VALVE-SERVICE PORT
DESCRIPTION
NOTE: LHD model with 4.7L engine shown. Service ports for RHD model and other engines are located in similar locations.
Refrigerant system service ports are used to recover, recycle, evacuate, charge and test the A/C refrigerant system. Unique sizes are used on the two service ports for the R-134a refrigerant system to ensure the system is not accidentally contaminated with R-12 refrigerant or by service equipment used for R-12 refrigerant.
The high side service port (1) is located on the receiver/drier (2) near the right side of the radiator (3) and its protective cap is attached to the service port with a tether strap. The low side service port (4) is located on the A/C suction line (5) near the dash panel (6). Both the high side and low side A/C service port valve cores are serviceable.
NOTE: The protective cap aids in service port sealing and helps protects the refrigerant system from contamination. Remember to always reinstall the protective cap onto the service port when refrigerant system service is complete.
Each of the service ports has a threaded plastic protective cap installed over it from the factory. The service port caps are serviceable items.
REMOVAL
WARNING: Refer to the applicable warnings and cautions for this system before performing the following operation (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - FRONT - WARNING) and (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - FRONT - CAUTION). Failure to follow the warnings and cautions could result in possible personal injury or death.
NOTE: Typical A/C service port shown.
1. Remove the protective cap (1) from the service port (2).
2. Recover the refrigerant from the refrigerant system (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - FRONT - STANDARD PROCEDURE - REFRIGERANT SYSTEM RECOVERY).
3. Using a Schrader-type valve core tool, remove the valve core (3) from the service port.
4. Install a plug in or tape over the opened service port(s).
INSTALLATION
NOTE: Typical A/C service port shown.
1. Lubricate the valve core (3) with clean refrigerant oil prior to installation. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
2. Remove the tape or plug from the service port (2).
CAUTION: A valve core that is not fully seated in the A/C service port can result in damage to the valve during refrigerant system evacuation and charge. Such damage may result in a loss of system refrigerant while uncoupling the charge adapters.
3. Using a Schrader-type valve core tool, install and tighten the valve core into the service port(s).
4. Evacuate the refrigerant system (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - FRONT - STANDARD PROCEDURE - REFRIGERANT SYSTEM EVACUATE).
5. Charge the refrigerant system (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - FRONT - STANDARD PROCEDURE - REFRIGERANT SYSTEM CHARGE).
NOTE: The protective cap helps aid in service port sealing and helps protects the refrigerant system from contamination. Remember to always reinstall the protective cap onto the service port when refrigerant system service is complete.
6. Install the protective cap (1) onto the service port.