2007 Commander XK Factory Service Manual 23 - BODY

DIAGNOSIS AND TESTING

POWER TOP - SUNROOF

Any diagnosis of the power sunroof system should begin with the use of a scan tool and the proper Diagnostic Procedures Information. The scan tool can provide confirmation that the Controller Area Network (CAN) Data Bus is functional, that all of the electronic modules are sending and receiving the proper messages on the CAN Data Bus, and that the power sunroof motor is being sent the proper hard wired output by the sunroof switch.

For complete circuit diagrams, refer to the appropriate wiring information. The wiring information includes wiring diagrams, proper wire and connector repair procedures, details of wire harness routing and retention, connector pin-out information and location views for the various wire harness connectors, splices and grounds.

Refer to the appropriate diagnostic information.

SUNROOF

Refer to SUNROOF DIAGNOSIS CHART for possible causes. Before beginning sunroof diagnostics verify that all other power accessories are in proper operating condition. If not, a common electrical problem may exist. Refer to Wiring Diagrams, in this publication for circuit, splice and component descriptions. Check the condition of the circuit protection (20 amp circuit breaker in the Junction Block). Inspect all wiring connector pins for proper engagement and continuity. Check for battery voltage at the power sunroof controller, refer to Wiring Diagrams, for circuit information. If battery voltage of more than 10 volts is detected at the controller, proceed with the following tests (the controller will not operate at less than 10 volts).

Before beginning diagnosis for wind noise or water leaks, verify that the problem was not caused by releasing the control switch before the sunroof was fully closed. The sunroof module has a water-management system. If however, the sunroof glass is in a partial closed position, high pressure water may be forced beyond the water management system boundaries and onto the headlining.

Every time the sunroof module loses power it must be initialized. This is done by connecting power to the sunroof and moving the sunroof toward the closed position. When initialization occurs a slight “kick” in the sunroof module will be seen and heard. This is the indication that the sunroof module is initialized


SUNROOF DIAGNOSIS CHART

SYMPTOM
 
POSSIBLE CAUSE
 
Sunroof motor inoperative.
 
Faulty control switch.
 
Faulty circuit ground between sunroof module, control switch, and body harness.
 
 
Faulty power circuit between sunroof module, control switch, and body harness.
 
 
Faulty sunroof drive motor.
 
 
Faulty sunroof module.
 
 
Audible whine when switch is depressed, sunroof does not operate.
 
Faulty sunroof drive motor.
 
Binding cable.
 
 
Audible clicking or ratcheting when switch is pressed, sunroof does not operate.
 
Broken or worn drive cable.
 
Worn drive motor gear.
 
 
Mechanisms not synchronized.
 
 
Sunroof vents and opens, but does not close.
 
Broken or disengaged trough guide
 
Binding cable.
 
 
Faulty circuit.
 
 
Faulty control switch.
 
 
Faulty sunroof module.
 
 
Faulty drive motor.
 
 
Sunroof vents, but does not open.
 
Binding cable or mechanism.
 
Faulty circuit.
 
 
Faulty switch.
 
 
Faulty sunroof module.
 
 
Sunroof does not vent
 
Binding cable or mechanism.
 
Faulty circuit.
 
 
Faulty control switch.
 
 
Faulty sunroof module.
 
 
Sunroof water leak.
 
Drain tubes clogged or kinked or disconnected from the sunroof.
 
 Glass panel improperly adjusted.
 
 Faulty glass panel seal.
 
Gurgling sound from sunroof
 
Low spot in drain hose routing, allowing water to stand.
 
Wind noise from sunroof.
 
Glass panel compression to the roof opening not consistent.
 
Wind deflector not deploying properly.
 
 
Glass not installed or adjusted properly.
 
 
Faulty glass panel seal.
 
 
Buzz, Squeak, Rattles from sunroof
 
Loose or broken attaching hardware.
 
No lubrication in track.
 
 
Worn or broken mechanism.
 
 
 Cables bunched or kinked.
 
Sunshade will not function or does not operate smoothly
 
Sunshade feet are broken.
 
 Sunshade feet are in the wrong track.
 
 Track obstructions or interference.
 
 Trim lace incorrectly installed in track.
 
Glass movement not consistent or glass does not operate smoothly
 
Glass and Track timing.
 
 Glass and Track alignment.
 
 Cables and Guide alignment.
 
Broken or jammed guide mechanism
 
Mechanism cover was not installed correctly.
 


WATER DRAINAGE AND WIND NOISE DIAGNOSIS

The sliding glass panel is designed to seal water entry with a snug fit between the roof and the seal. The fit can be checked by inserting a business card or equivalent, between the roof and the seal. The piece of paper should have some resistance when pulled out when the glass panel is in the closed position. The sunroof housing will drain off a minimum amount of water. Excessive wind noise could result if the gap clearances are exceeded. The sunroof glass panel may need to be adjusted. (Refer to 23 - BODY/SUNROOF/GLASS PANEL - ADJUSTMENTS)

Adequate drainage is provided by a drain trough in the sunroof housing which encircles the sliding glass panel and leads to drain hoses. If a wet headliner or other water leak complaints are encountered, before performing any adjustments, first ensure that the drainage system is not plugged or disconnected. Use a pint container to pour water into the sunroof housing drain trough. If water flow is restricted, use compressed air to blow out any material plugging the drain system. Retest system again.

To further check for a disconnected drain hose:

NOTE: Care must be taken not to fold or kink the headliner upon removal.


1. Lower headliner as necessary to gain access to sunroof housing drain tubes. (Refer to 23 - BODY/INTERIOR/HEADLINER - REMOVAL)
2. Repair as necessary.