CLUTCH-FORWARD
DISASSEMBLY
NOTE: Refer to the exploded views as necessary when performing the following steps.
1. Remove the snap ring (1) from the forward clutch drum using a flat head screwdriver.
2. Remove the internal gear (1) from the forward clutch drum.
3. Remove the snap rings (1) from the forward clutch drum using a flat head screwdriver.
4. Remove the retaining plate (1), the drive and driven plates (3), and the dish plate (2) from the forward clutch drum (4).
CAUTION: Do not expand the snap ring beyond necessity and do not deform it.
5. Remove the snap ring (1), and remove the input shaft (2) from the forward clutch drum.
6. Place bottom of Compressor 8900 (1) in Vice (2).
7. Place the drum (1) over Compressor bottom 8900 in Vice (2).
8. Place correct ring (1) that comes with Compressor 8900 in drum (3).
9. Install threaded rod (1) that comes with Compressor 8900 (2) in drum (3).
10. Compress tool until the snap ring (4) can be removed.
11. Use snap ring pliers or a small screw driver to remove the snap ring (3) from the piston (1).
12. Remove snap ring.
13. Remove the piston (1) from the drum (3).
14. Remove the spring assembly (2) form the drum (3).
INSPECTION
1. Check driven plate, drive plate, retaining plate and forward clutch drum for damage, distortion or burnt surfaces.
2. Check snap ring and dish plate for damage, distortion or permanent fatigue.
3. Check input shaft and internal gear for damage and distortion.
ASSEMBLY
1. Refer to the exploded views as necessary when performing the following steps.
2. Refer to this view as necessary when performing the following steps.
3. Install the spring assembly (1) into the drum (2).
4. Install the piston (1) into the drum (3).
5. Lay the snap ring onto the piston.
6. Install Compressor 8900.
7. Compress the piston.
8. Use snap ring pliers or a small screw driver to install the snap ring (3) onto the piston (1).
CAUTION: Install so that the installation order of each plate is correct.
9. Install the dish plate (5), the driven plate (3), the drive plate (4), the retaining plate (2) and one piece of the snap ring (1), in the forward clutch piston (6).
CAUTION: When conducting measurements, measure two or more places and calculate the average value. If clearance is beyond standard value, replace the forward clutch assembly.
10. Measure the clearance between the snap ring (1) and the retaining plate (2). the correct clutch clearance is 1.2-1.5 mm (0.047-0.059 in.).
CAUTION: Do not expand the snap ring beyond level required to install and do not deform it.
11. Install the input shaft (2) in the forward clutch drum, and install the snap ring (1).
12. Install one piece of the snap ring (1) into the forward clutch drum.
13. Install the internal gear (1) into the forward clutch drum.
14. Install the snap ring (1) in the forward clutch drum.