2007 Compass Patriot MK Factory Service Manual 9 - ENGINE

P1861-SIPHON LINE DISCONNECTED





For a complete wiring diagram Refer to Section 8W



Possible Causes
 
DTC IS ACTIVE
 
FUEL TANK DAMAGE
 
FUEL LEVEL SIGNAL CIRCUIT SHORTED TO GROUND
 
FUEL LEVEL SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE
 
(Z965) GROUND CIRCUIT OPEN OF HIGH RESISTANCE
 
INTERNAL DAMAGE TO FUEL TANK OR SIPHON HOSE
 
FUEL LEVEL SENSOR
 


Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE - STANDARD PROCEDURE)



Diagnostic Test

1. DTC IS ACTIVE

NOTE: Diagnose any Fuel Level DTCs before proceeding with this test.


NOTE: The following test must be performed on both Fuel Level Sensors.


Inspect the Fuel Pump Module harness connectors for any corrosion or damage.
Start the engine and allow it to reach normal operating temperature.

WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure to follow these instructions can result in personal injury or death.


With the scan tool, select View DTCs.

Is the status Active for this DTC?

Yes


No

2. FUEL TANK INSPECTION

Inspect both sides of the Fuel Tank for any damage that may restrict the Fuel Level Sensor float.

Were any problems found?

Yes


No

3. FUEL LEVEL SIGNAL CIRCUIT SHORTED TO GROUND

Turn the ignition off.
Disconnect the Fuel Pump Module harness connector.
Measure the resistance between ground and each Fuel Level Signal circuit at the Fuel Pump Module harness connector.

Is the resistance below 100 ohms?

Yes


No

4. FUEL LEVEL SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE

Disconnect the Cluster harness connector.
Measure the resistance of each Fuel Level Signal circuit from the Fuel Pump Module harness connector to the Cluster harness connector.

Is the resistance below 5.0 ohms?

Yes


No

5. (Z965) GROUND CIRCUIT OPEN OR HIGH RESISTANCE

Measure the resistance between ground and the (Z965) Ground circuit in the Fuel Pump Module harness connector.

Is the resistance below 5.0 ohms?

Yes


No

6. FUEL TANK AND SIPHON HOSE INSPECTION

WARNING: The fuel system is under a constant pressure even with the engine off. Before opening the fuel system, the fuel pressure must be released in accordance with the service information. Failure to follow these instructions can result in personal injury or death.


Inspect the following components.
- Siphon hose for restrictions or being disconnected.
- Siphon Inlet and Outlet tube on the Fuel Modules for restrictions.
- Fuel Pump Inlet Strainers for restrictions.
- Fuel Tank for any obstructions or deformities.
- Fuel Pump Module Float arm for damage.

Were any problems found?

Yes


No