INSTALLATION
FRONT BRAKE ROTOR
NOTE: Inspect disc brake pads before installation. (Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/BRAKE PADS/SHOES - INSPECTION)
1. Clean the hub face (1) to remove any dirt or corrosion where the rotor mounts.
2. Install the brake rotor (2) over the studs on the hub and bearing.
3. Install the disc brake caliper and adapter bracket assembly (1) over the brake rotor (4) and knuckle (2).
4. Install the mounting bolts (3) securing the caliper adapter bracket to the knuckle (2). Tighten the bolts to 108 N·m (80 ft. lbs.).
5. Install the tire and wheel assembly (1) (Refer to 22 - TIRES/WHEELS - INSTALLATION). Tighten the wheel mounting nuts (3) to 135 N·m (100 ft. lbs.).
6. Lower the vehicle.
7. Pump the brake pedal several times before moving the vehicle to set the pads to the brake rotor.
8. Check and adjust the brake fluid level in the reservoir as necessary.
9. Road test the vehicle and make several stops to seat the brake pads to the rotor.
REAR BRAKE ROTOR
NOTE: Inspect disc brake pads and parking brake shoes before installation. (Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/BRAKE PADS/SHOES - INSPECTION)
1. Clean the hub face (1) to remove any dirt or corrosion where the rotor mounts.
2. Install the brake rotor (3) over the studs on the hub and bearing (1).
CAUTION: Use care when installing the caliper onto the adapter bracket to avoid damaging the guide pin boot.
3. Rotate the disc brake caliper downward over the brake rotor and lower part of caliper adapter.
4. Install the disc brake caliper (2) lower guide pin bolt (1). Tighten the guide pin bolt to 43 N·m (32 ft. lbs.).
5. Install tire and wheel assembly (1) (Refer to 22 - TIRES/WHEELS - INSTALLATION). Install and tighten the wheel mounting nuts (3) to 135 N·m (100 ft. lbs.).
6. Lower the vehicle.
7. Pump the brake pedal several times before moving the vehicle to set the pads to the brake rotor.
8. Check and adjust the brake fluid level in the reservoir as necessary.
9. Road test the vehicle and make several stops to seat the brake pads to the rotor.