2007 Grand Cherokee WK Factory Service Manual 11 - EXHAUST SYSTEM

DIAGNOSIS AND TESTING

EXHAUST SYSTEM - GAS ENGINE


EXHAUST SYSTEM DIAGNOSIS CHART

CONDITION
 
POSSIBLE CAUSE
 
CORRECTION
 
EXCESSIVE EXHAUST NOISE
 
1. Leaks at pipe joints.
 
1. Tighten flanges to specified torque at leaking joints (Refer to 11 - EXHAUST SYSTEM - SPECIFICATIONS).
 
2. Burned or blown out muffler.
 
2. 3.7L/4.7L Replace muffler/tailpipe assembly (Refer to 11 - EXHAUST SYSTEM/MUFFLER - REMOVAL). 5.7L Replace muffler. Check exhaust system.
 
 
3. Burned or rusted-out exhaust pipe.
 
3. 3.7L/4.7L Replace muffler/tailpipe assembly (Refer to 11 - EXHAUST SYSTEM/MUFFLER - REMOVAL) . 5.7L Replace tailpipe resonator assembly (Refer to 11 - EXHAUST SYSTEM/TAILPIPE - REMOVAL).
 
 
4. Exhaust pipe leaking at manifold flange.
 
4. Tighten connection attaching nuts (Refer to 11 - EXHAUST SYSTEM - SPECIFICATIONS).
 
 
5. Exhaust manifold cracked or broken.
 
5. Replace exhaust manifold (Refer to 9 - ENGINE/MANIFOLDS/EXHAUST MANIFOLD - REMOVAL).
 
 
6. Leak between exhaust manifold and cylinder head.
 
6. Tighten exhaust manifold to cylinder head stud nuts or bolts (Refer to 9 - ENGINE - SPECIFICATIONS).
 
 
7. Restriction in muffler or tailpipe.
 
7. Remove restriction, if possible. Replace muffler or tailpipe, as necessary.
 
 
8. Exhaust system contacting body or chassis.
 
8. Re-align exhaust system to clear surrounding components.
 
 
LEAKING EXHAUST GASES
 
1. Leaks at pipe joints.
 
1. Tighten flanges (Refer to 11 - EXHAUST SYSTEM - SPECIFICATIONS).