2007 Liberty KJ Factory Service Manual 21 - TRANSMISSION AND TRANSFER CASE

OIL PUMP

DESCRIPTION



The oil pump is located in the pump housing inside the bell housing of the transmission case. The oil pump assembly consists of an inner (3) and outer (2) gear, a housing (1), and a cover that also serves as the reaction shaft support (6).

OPERATION

As the torque converter rotates, the converter hub rotates the inner and outer gears. As the gears rotate, the clearance between the gear teeth increases in the crescent area, and creates a suction at the inlet side of the pump. This suction draws fluid through the pump inlet from the oil pan. As the clearance between the gear teeth in the crescent area decreases, it forces pressurized fluid into the pump outlet and to the valve body.

DISASSEMBLY




1. Remove the reaction shaft support bolts.
2. Remove the reaction shaft support (2) from the pump housing (1).



3. Remove the pump gears (2, 3) and check for wear and damage on pump housing (1) and gears (2, 3).



4. Re-install the gears and check clearances.
5. Measure the clearance between the outer gear (1) and the pump pocket (2). Clearance should be 0.089-0.202 mm (0.0035-0.0079 in.).
6. Measure clearance between outer gear and crescent. Clearance should be 0.060-0.298 mm (0.0023-0.0117 in.).
7. Measure clearance between inner gear and crescent. Clearance should be 0.093-0.385 mm (0.0036-0.0151 in.).
8. Position an appropriate piece of Plastigage across both pump gears.
9. Align the Plastigage to a flat area on the reaction shaft support housing.
10. Install the reaction shaft to the pump housing. Tighten the bolts to 28 N·m (250 in. lbs.).
11. Remove bolts and carefully separate the housings. Measure the Plastigage following the instructions supplied.
12. Clearance between outer gear side and the reaction shaft support should be 0.020-0.046 mm (0.0008-0.0018 in.). Clearance between inner gear side and the reaction shaft support should be 0.020-0.046 mm (0.0008-0.0018 in.).

ASSEMBLY




1. Assemble oil pump as shown
2. Install and torque reaction shaft support-to-oil pump housing bolts to 28 N·m (250 in. lbs.) torque.