2007 Liberty KJ Factory Service Manual 23 - BODY

WELD AND STRUCTURAL ADHESIVE LOCATIONS

SPECIFICATIONS





BODY IN WHITE - SECTIONS


INDEX

DESCRIPTION

 

FIGURE

 
FRONT END ASSEMBLY
 
INNER FRONT PANELS
 
( INNER FRONT PANELS)
 
INNER WHEELHOUSE ASSEMBLIES
 
( INNER WHEELHOUSE ASSEMBLIES)
 
INNER WHEELHOUSES & LOWER REINFORCEMENTS
 
( INNER WHEELHOUSES & LOWER REINFORCEMENTS)
 
FRONT BUMPER CROSSMEMBER ASSEMBLY
 
( FRONT BUMPER CROSSMEMBER)
 
INNER FRONT WHEELHOUSE ASSEMBLY
 
( INNER FRONT WHEELHOUSE)
 
FRONT INNER RAIL ASSEMBLY
 
( FRONT INNER RAILS)
 
FRONT INNER RAILS AND BRACKET WELD POINTS
 
( FRONT INNER RAILS)
 
FRONT INNER RAILS AND BRACKET WELD POINTS
 
( FRONT INNER RAILS)
 
FRONT OUTER RAIL & TORQUE BOX
 
( FRONT OUTER RAIL)
 
FRONT OUTER RAIL ASSEMBLIES
 
( FRONT OUTER RAILS)
 
FRONT OUTER RAILS AND BRACKET WELD POINTS
 
( FRONT OUTER RAILS)
 
INNER FRONT WHEELHOUSE ASSEMBLY - COMPLETE
 
( INNER FRONT WHEELHOUSE/FRONT INNER RAIL)
 
INNER FRONT WHEELHOUSE TO RAILS
 
( INNER FRONT WHEELHOUSE/FRONT INNER RAIL)
 
COWL SIDE PANEL ASSEMBLIES
 
( COWL SIDE PANEL)
 
PLENUM ASSEMBLY
 
( PLENUM ASSEMBLY)
 
PLENUM BAFFLE & PLENUM CLOSURE PANEL
 
( PLENUM BAFFLE & PLENUM CLOSURE PANEL)
 
PLENUM BAFFLE & STEERING COLUMN REINFORCEMENT
 
( PLENUM BAFFLE & STEERING COLUMN REINFORCEMENT)
 
FRONT END ASSEMBLY/UNDERBODY
 
FLOOR PAN ASSEMBLY
 
( FLOOR PAN ASSEMBLY)
 
FLOOR PAN AND DASH PANEL
 
( FLOOR PAN ASSEMBLY)
 
DASH PANEL AND PLENUM
 
( DASH PANEL ASSEMBLY)
 
WHEELHOUSE, FLOOR PAN, DASH PANEL AND PLENUM ASSEMBLY
 
( DASH PANEL/WHEELHOUSE ASSEMBLY)
 
COWL SIDE PANEL
 
( COWL SIDE PANEL)
 
REAR FRAME RAILS
 
REAR FRAME RAIL ASSEMBLY
 
( REAR FRAME RAILS)
 
REAR CONTROL ARM AND SHOCK MOUNTING BRACKETS
 
( REAR CONTROL ARM AND SHOCK MOUNTING BRACKETS)
 
REAR SPRING MOUNTING BRACKETS AND REINFORCEMENTS
 
( REAR SPRING MOUNTINGS)
 
REAR SPRING REINFORCEMENTS, SHOCK MOUNTING, FUEL PASS AND EXHAUST HANGER BRACKET
 
( REAR SPRING, SHOCK, FUEL PASS AND EXHAUST BRACKETS)
 
REAR WHEELHOUSE ASSEMBLIES
 
( REAR WHEELHOUSE ASSEMBLIES)
 
FRONT AND REAR RAIL REINFORCEMENTS
 
( RAIL ASSEMBLIES – FRONT/REAR)
 
REAR FLOOR PAN ASSEMBLY
 
REAR FLOOR PAN, COMPRESSION AND ANCHOR PLATE ASSEMBLY
 
( REAR FLOOR PAN ASSEMBLY)
 
SWING GATE AND BUMPER REINFORCEMENT
 
( BUMPER AND SWING GATE REINFORCEMENT)
 
FLOOR PAN AND REAR RAIL ASSEMBLIES
 
( REAR FLOOR PAN)
 
FLOOR PAN AND REAR RAIL ADHESIVE LOCATIONS
 
( FLOOR PAN AND REAR RAIL ADHESIVE LOCATIONS)
 
FLOOR PAN AND REAR RAIL WELD LOCATIONS
 
( REAR FLOOR PAN)
 
REAR FLOOR PAN
 
REAR FLOOR PAN
 
REAR FLOOR PAN, CROSSMEMBERS AND FUEL TANK REINFORCEMENTS
 
( REAR CROSSMEMBERS AND REINFORCEMENTS)
 
FULL FLOOR PAN ASSEMBLY
 
FULL FLOOR PAN ASSEMBLIES
 
( FULL FLOOR PAN ASSEMBLIES)
 
FLOOR PAN AND RAIL ASSEMBLY ADHESIVE LOCATIONS
 
( FLOOR PAN AND RAIL ASSEMBLY ADHESIVE LOCATIONS)
 
FLOOR PAN AND RAIL ASSEMBLY WELD LOCATIONS
 
( FLOOR PAN AND RAIL ASSEMBLY WELD LOCATIONS)
 
FLOOR PAN, BODY SIDE SILL, COWL SIDE PANEL AND CROSSMEMBERS
 
( FLOOR PAN, BODY SIDE SILL, COWL SIDE PANEL AND CROSSMEMBERS)
 
WHEELHOUSE ADHESIVE LOCATIONS
 
( WHEELHOUSES – ADHESIVE LOCATIONS)
 
WHEELHOUSE WELD LOCATIONS
 
( WHEELHOUSE WELD LOCATIONS)
 
BODY SIDE PANELS AND SUB ASSEMBLIES
 
A-PILLAR AND HEADER MOUNTING REINFORCEMENTS
 
( A-PILLAR AND HEADER MOUNTING REINFORCEMENTS)
 
B-PILLAR REINFORCEMENTS
 
( B-PILLAR REINFORCEMENTS)
 
C-PILLAR AND SEAT BACK MOUNTING REINFORCEMENTS
 
( C-PILLAR AND SEAT BACK MOUNTING REINFORCEMENTS)
 
D-PILLAR REINFORCEMENTS
 
( D-PILLAR REINFORCEMENTS)
 
TAIL LAMP MOUNTING PANEL AND GATE STRIKER REINFORCEMENT
 
( TAIL LAMP MOUNTING PANEL)
 
TAIL LAMP MOUNTING PANEL AND TAIL LAMP EXTENSION
 
( TAIL LAMP MOUNTING PANEL)
 
SWING GATE OPENING PANEL AND ROOF HEADER
 
( SWING GATE OPENING PANEL AND ROOF HEADER)
 
BODY SIDE PANELS
 
BODY SIDE PANEL ASSEMBLY
 
( BODY SIDE PANEL ASSEMBLY)
 
BODY SIDE OUTER, INNER FENDER REINFORCEMENT AND FENDER ASSEMBLY
 
( BODY SIDE OUTER, INNER FENDER REINFORCEMENT AND FENDER ASSEMBLY)
 
BODY SIDE OUTER AND INNER PANELS; A-PILLAR
 
( A-PILLAR; FENDER REINFORCEMENT)
 
LOWER INNER BODY SIDE PANELS AND UPPER A-PILLARS
 
( LOWER INNER BODY SIDE PANELS AND UPPER A-PILLARS)
 
BODY SIDE PANEL ASSEMBLIES AND B-PILLAR
 
( BODY SIDE PANEL ASSEMBLIES AND B-PILLAR)
 
BODY SIDE PANEL ASSEMBLIES AND C-PILLAR REINFORCEMENT
 
( BODY SIDE PANEL ASSEMBLIES AND C-PILLAR REINFORCEMENT)
 
QUARTER WINDOW OPENING; SEAT BACK ATTACH REINFORCEMENT; C-PILLAR REINFORCEMENT
 
( QUARTER WINDOW OPENING; SEAT BACK ATTACH REINFORCEMENT; C-PILLAR REINFORCEMENT)
 
BODY SIDE PANEL ASSEMBLIES AND OUTER REAR WHEELHOUSES
 
( BODY SIDE PANEL ASSEMBLIES AND OUTER REAR WHEELHOUSES)
 
OUTER REAR WHEELHOUSE WELDS AND ADHESIVE LOCATIONS
 
( OUTER REAR WHEELHOUSE WELDS AND ADHESIVE LOCATIONS)
 
D-PILLAR AND TAIL LAMP ASSEMBLY WELD AND ADHESIVE LOCATIONS
 
( D-PILLAR AND TAIL LAMP ASSEMBLY WELD AND ADHESIVE LOCATIONS)
 
SWING GATE STRIKER REINFORCEMENT WELDS AND ADHESIVE LOCATIONS
 
( SWING GATE STRIKER REINFORCEMENT WELDS AND ADHESIVE LOCATIONS)
 
REAR WHEELHOUSE WELDS AND TAIL LAMP ADHESIVE LOCATIONS
 
( REAR WHEELHOUSE WELDS AND TAIL LAMP ADHESIVE LOCATIONS)
 
FENDER ASSEMBLIES
 
INNER FENDER REINFORCEMENT AND GUSSETS
 
( INNER FENDER REINFORCEMENT AND GUSSETS)
 
INNER FENDER REINFORCEMENT, GUSSETS, PLENUM AND WHEELHOUSES
 
( INNER FENDER REINFORCEMENT, GUSSETS, PLENUM AND WHEELHOUSES)
 
INNER FENDER REINFORCEMENT AND WHEELHOUSES
 
( INNER FENDER REINFORCEMENT AND WHEELHOUSES)
 
PLENUM ASSEMBLY AND INNER SIDE PANELS
 
( PLENUM ASSEMBLY AND INNER SIDE PANELS)
 
ROOF PANEL ASSEMBLIES
 
ROOF PANEL ASSEMBLY
 
( ROOF PANEL ASSEMBLY)
 
ROOF PANEL AND BODY SIDE WELD AND ADHESIVE LOCATIONS
 
( ROOF PANEL AND BODY SIDE WELD AND ADHESIVE LOCATIONS)
 
ROOF PANEL AND BODY SIDE WELD AND ADHESIVE LOCATIONS - SUNROOF EQUIPPED
 
( ROOF PANEL AND BODY SIDE WELD AND ADHESIVE LOCATIONS - SUNROOF EQUIPPED)
 
ROOF AND HEADER PANEL ASSEMBLY
 
( ROOF PANEL)
 
BODY SIDE PANELS & FLOOR PAN ASSEMBLIES
 
BODY SIDE PANEL AND FLOOR PAN ASSEMBLIES
 
( BODY SIDE PANEL ASSEMBLY)
 
BODY SIDE SILLS AND REAR WHEELHOUSES
 
( BODY SIDE SILLS AND REAR WHEELHOUSES)
 
ROOF HEADER AND WHEELHOUSE WELDS AND ADHESIVE LOCATIONS
 
( ROOF HEADER AND WHEELHOUSE WELDS AND ADHESIVE LOCATIONS)
 
SWING GATE OPENING PANEL; GATE STRIKER REINFORCEMENT; D-PILLAR REINFORCEMENT ADHESIVE AND WELD LOCATIONS
 
( SWING GATE OPENING PANEL; GATE STRIKER REINFORCEMENT; D-PILLAR REINFORCEMENT ADHESIVE AND WELD LOCATIONS)
 
SWING GATE OPENING PANEL; D-PILLAR LOWER TO FLOOR GUSSET; GATE OPENING REINFORCEMENT
 
( SWING GATE OPENING PANEL; D-PILLAR LOWER TO FLOOR GUSSET; GATE OPENING REINFORCEMENT)
 
REAR FLOOR PAN AND CROSSMEMBER; TAIL LAMP MOUNTING; SWING GATE OPENING PANEL
 
( REAR FLOOR PAN AND CROSSMEMBER; TAIL LAMP MOUNTING; SWING GATE OPENING PANEL)
 


FRONT END ASSEMBLY





INNER FRONT PANELS





INNER WHEELHOUSE ASSEMBLIES





INNER WHEELHOUSES & LOWER REINFORCEMENTS





FRONT BUMPER CROSSMEMBER





INNER FRONT WHEELHOUSE





FRONT INNER RAILS





FRONT INNER RAILS





FRONT INNER RAILS





FRONT OUTER RAIL





FRONT OUTER RAILS





FRONT OUTER RAILS





INNER FRONT WHEELHOUSE/FRONT INNER RAIL





INNER FRONT WHEELHOUSE/FRONT INNER RAIL





COWL SIDE PANEL





PLENUM ASSEMBLY





PLENUM BAFFLE & PLENUM CLOSURE PANEL





PLENUM BAFFLE & STEERING COLUMN REINFORCEMENT


FRONT END ASSEMBLY/UNDERBODY





FLOOR PAN ASSEMBLY





FLOOR PAN ASSEMBLY





DASH PANEL ASSEMBLY





DASH PANEL/WHEELHOUSE ASSEMBLY





COWL SIDE PANEL


REAR FRAME RAILS





REAR FRAME RAILS





REAR CONTROL ARM AND SHOCK MOUNTING BRACKETS





REAR SPRING MOUNTINGS





REAR SPRING, SHOCK, FUEL PASS AND EXHAUST BRACKETS





REAR WHEELHOUSE ASSEMBLIES





RAIL ASSEMBLIES – FRONT/REAR


REAR FLOOR PAN ASSEMBLY





REAR FLOOR PAN ASSEMBLY





BUMPER AND SWING GATE REINFORCEMENT





REAR FLOOR PAN





FLOOR PAN AND REAR RAIL ADHESIVE LOCATIONS





REAR FLOOR PAN





REAR FLOOR PAN





REAR CROSSMEMBERS AND REINFORCEMENTS


FULL FLOOR PAN ASSEMBLY





FULL FLOOR PAN ASSEMBLIES





FLOOR PAN AND RAIL ASSEMBLY ADHESIVE LOCATIONS





FLOOR PAN AND RAIL ASSEMBLY WELD LOCATIONS





FLOOR PAN, BODY SIDE SILL, COWL SIDE PANEL AND CROSSMEMBERS





WHEELHOUSES – ADHESIVE LOCATIONS





WHEELHOUSE WELD LOCATIONS


BODY SIDE PANELS AND SUB ASSEMBLIES





A-PILLAR AND HEADER MOUNTING REINFORCEMENTS





B-PILLAR REINFORCEMENTS





C-PILLAR AND SEAT BACK MOUNTING REINFORCEMENTS





D-PILLAR REINFORCEMENTS





TAIL LAMP MOUNTING PANEL





TAIL LAMP MOUNTING PANEL





SWING GATE OPENING PANEL AND ROOF HEADER


BODY SIDE PANELS





BODY SIDE PANEL ASSEMBLY





BODY SIDE OUTER, INNER FENDER REINFORCEMENT AND FENDER ASSEMBLY





A-PILLAR; FENDER REINFORCEMENT





LOWER INNER BODY SIDE PANELS AND UPPER A-PILLARS





BODY SIDE PANEL ASSEMBLIES AND B-PILLAR





BODY SIDE PANEL ASSEMBLIES AND C-PILLAR REINFORCEMENT





QUARTER WINDOW OPENING; SEAT BACK ATTACH REINFORCEMENT; C-PILLAR REINFORCEMENT





BODY SIDE PANEL ASSEMBLIES AND OUTER REAR WHEELHOUSES





OUTER REAR WHEELHOUSE WELDS AND ADHESIVE LOCATIONS





D-PILLAR AND TAIL LAMP ASSEMBLY WELD AND ADHESIVE LOCATIONS





SWING GATE STRIKER REINFORCEMENT WELDS AND ADHESIVE LOCATIONS





REAR WHEELHOUSE WELDS AND TAIL LAMP ADHESIVE LOCATIONS


FENDER ASSEMBLIES





INNER FENDER REINFORCEMENT AND GUSSETS





INNER FENDER REINFORCEMENT, GUSSETS, PLENUM AND WHEELHOUSES





INNER FENDER REINFORCEMENT AND WHEELHOUSES





PLENUM ASSEMBLY AND INNER SIDE PANELS


ROOF PANEL ASSEMBLIES





ROOF PANEL ASSEMBLY





ROOF PANEL AND BODY SIDE WELD AND ADHESIVE LOCATIONS





ROOF PANEL AND BODY SIDE WELD AND ADHESIVE LOCATIONS - SUNROOF EQUIPPED





ROOF PANEL


BODY SIDE PANELS & FLOOR PAN ASSEMBLIES





BODY SIDE PANEL ASSEMBLY





BODY SIDE SILLS AND REAR WHEELHOUSES





ROOF HEADER AND WHEELHOUSE WELDS AND ADHESIVE LOCATIONS





SWING GATE OPENING PANEL; GATE STRIKER REINFORCEMENT; D-PILLAR REINFORCEMENT ADHESIVE AND WELD LOCATIONS





SWING GATE OPENING PANEL; D-PILLAR LOWER TO FLOOR GUSSET; GATE OPENING REINFORCEMENT





REAR FLOOR PAN AND CROSSMEMBER; TAIL LAMP MOUNTING; SWING GATE OPENING PANEL