2007 Liberty KJ Factory Service Manual 5 - BRAKES

INSTALLATION

FRONT




1. Install caliper (1) to the caliper adapter.
2. Coat the caliper mounting slide pin bolts (2) with silicone grease. Begin with the bolt closet to the bleeder screws (top), Then install and tighten the bolts to 15 N·m (11 ft. lbs.).
3. Install the brake hose banjo bolt (4) if removed .

CAUTION: Verify brake hose is not twisted or kinked before tightening fitting bolt.


4. Install the brake hose (3) to the caliper (1) with new seal washers and tighten fitting bolt to 31 N·m (23 ft. lbs.).
5. Remove the prop rod from the vehicle.
6. Bleed the base brake system,
(Refer to 5 - BRAKES - STANDARD PROCEDURE) OR (Refer to 5 - BRAKES - STANDARD PROCEDURE).
7. Install the wheel and tire assemblies (Refer to 22 - TIRES/WHEELS/WHEELS - STANDARD PROCEDURE).
8. Remove the supports and lower the vehicle.
9. Verify a firm pedal before moving the vehicle.

REAR




1. Install the brake pads if removed.
2. Lubricate ant-rattle clips (2) for the disc brake pads .



3. Install caliper to the caliper adapter.
4. Coat the caliper mounting slide pin bolts (1) with silicone grease. Then install and tighten the bolts to 25 N·m (220 in. lbs.).
5. Install the brake hose banjo bolt if removed .

CAUTION: Verify brake hose is not twisted or kinked before tightening fitting bolt.


6. Install the brake hose to the caliper with new seal washers and tighten fitting bolt to 31 N·m (23 ft. lbs.).
7. Remove the prop rod from the vehicle.
8. Bleed the base brake system,
(Refer to 5 - BRAKES - STANDARD PROCEDURE) OR (Refer to 5 - BRAKES - STANDARD PROCEDURE).
9. Install the wheel and tire assemblies (Refer to 22 - TIRES/WHEELS/WHEELS - STANDARD PROCEDURE).
10. Remove the supports and lower the vehicle.
11. Verify a firm pedal before moving the vehicle.