2007 Liberty KJ Factory Service Manual 9 - ENGINE

DESCRIPTION

2.8L COMMON RAIL DIESEL ENGINE



The 2.8L (2776cc) four-cylinder “common rail” direct injection engine is an in-line overhead valve design. The engine utilize a cast iron cylinder block with a closed lower structure and tunnel housing for the crankshaft. The engine has a one piece aluminum cylinder head with four valves per cylinder and dual overhead cam shafts. The 2.8L is turbocharged, intercooled and also equipped with a EGR cooler.

The identification stamp for the 2.8L is located on the left side of the engine block, above the starter. The engine code label is located on the front timing cover and is the same as the engine I.D. and serial number. There is also a fuel system label on the front timing cover used for fuel system identification during ECM programming.


DESCRIPTION
 
SPECIFICATION
 
Displacement 2.8L
 
2.8L (2776cc)
 
Bore
 
94.00 mm
 
Stroke
 
100.00 mm
 
Compression Ratio
 
17.5:1
 
Vacuum at Idle
 
700 mm/Hg (27.5 In/Hg)
 
Belt Tension
 
Automatic Belt Tensioner
 
Thermostat Opening
 
80°C ± 2°C
 
Generator Rating
 
Denso 12V-95A
 
Cooling System Capacity
 
13.8 Liters W/O Auxiliary Heater
16.6 Liters With Auxiliary Heater
 
Engine Oil Capacity
 
6.0L (6.3 Qt.) W/Filter Change
 
Timing System
 
Belt Driven DOHC Overhead Camshafts
 
Air Intake
 
Dry Filter With Turbocharger and Charge Air Cooler
 
Fuel Supply
 
Gear - Style Pump Incorporated In The High Pressure Pump
 
Fuel System
 
Direct Fuel Injection Common Rail System
 
Combustion Cycle
 
4 Stroke
 
Cylinder Compression Difference Between Cylinders
 
5 Bar (72.5 psi.)
 
Cooling System
 
Water Cooling
 
Injection Pump
 
CP3 2nd. Generation Common Rail System
 
Lubrication
 
Pressure Lubricated By Rotary Pump
 
Minimum Oil Pressure (Warm)
 
0.7 Bar (10 psi.) at Idle
2 Bar (29 psi) at 3800 rpm
 
Engine Rotation
 
Clockwise Viewed From Front Cover
 

ENGINE COVER



The insulated engine cover (2) is made of plastic and used cosmetically to cover the top of the engine and greatly reduce engine noise.