2007 Liberty KJ Factory Service Manual 9 - ENGINE

P0087-FUEL RAIL PRESSURE MALFUNCTION PRESSURE TOO LOW





For a complete wiring diagram Refer to Section 8W



Possible Causes
 
AIR IN FUEL SYSTEM
 
FUEL DELIVERY SYSTEM CONCERNS
 
FUEL INJECTOR(S)
 
FUEL PRESSURE SOLENOID
 
FUEL PUMP
 
FUEL SYSTEM CONTAMINATION
 
FUEL SYSTEM LEAK
 




Diagnostic Test

1. CHECKING FOR OTHER ECM DTCS

WARNING: HIGH-PRESSURE FUEL LINES DELIVER DIESEL FUEL UNDER EXTREME PRESSURE FROM THE INJECTION PUMP TO THE FUEL INJECTORS. THIS MAY BE AS HIGH AS 23,200 PSI (1600 BAR). USE EXTREME CAUTION WHEN INSPECTING FOR HIGH-PRESSURE FUEL LEAKS.


WARNING: FUEL UNDER THIS AMOUNT OF PRESSURE CAN PENETRATE SKIN CAUSING PERSONAL INJURY OR DEATH. INSPECT FOR HIGH-PRESSURE FUEL LEAKS WITH A SHEET OF CARDBOARD. WEAR SAFETY GOGGLES AND ADEQUATE PROTECTIVE CLOTHING WHEN SERVICING FUEL SYSTEM.


Turn the ignition on.
With the scan tool, read the ECM DTCs.

Are there any other DTCs present?

Yes


No

2. CURRENT DTC

NOTE: If the ECM detects and stores a DTC, the ECM also stores the engine/vehicle operating conditions under which the DTC was set. Some of these conditions are displayed on the scan tool at the same time the DTC is displayed.


NOTE: Before erasing stored DTCs, record these conditions. Attempting to duplicate these conditions may assist when checking for an active DTC.


NOTE: Refer to the Service Information and perform the Air Bleed Procedure before continuing diagnosis.


Turn the ignition on.
With the scan tool, erase the ECM DTCs.

NOTE: Driving the vehicle up and down steep hills or rapid cornering with a low fuel level can cause this DTC to set. Verify with customer if Low Fuel Light was illuminated when fault occurred.


Test drive the vehicle under various load and speed conditions to attempt to duplicate the fault.
With the scan tool, read the ECM DTCs.

Does the scan tool display this DTC?

Yes


No

3. FUEL SYSTEM LEAK

Turn the ignition off.

WARNING: HIGH-PRESSURE FUEL LINES DELIVER DIESEL FUEL UNDER EXTREME PRESSURE FROM THE INJECTION PUMP TO THE FUEL INJECTORS. THIS MAY BE AS HIGH AS 23,200 PSI (1600 BAR). USE EXTREME CAUTION WHEN INSPECTING FOR HIGH-PRESSURE FUEL LEAKS.


WARNING: FUEL UNDER THIS AMOUNT OF PRESSURE CAN PENETRATE SKIN CAUSING PERSONAL INJURY OR DEATH. INSPECT FOR HIGH-PRESSURE FUEL LEAKS WITH A SHEET OF CARDBOARD. WEAR SAFETY GOGGLES AND ADEQUATE PROTECTIVE CLOTHING WHEN SERVICING FUEL SYSTEM.


Inspect the entire fuel system for leakage.

NOTE: This vehicle is not equipped with an in-tank fuel lift pump. The high pressure fuel pump draws (vacuums) the fuel from the fuel tank. Even a very small leak in the fuel supply system between the fuel tank and high-pressure pump can cause driveability problems and dtc's to set.



Is there any evidence of leakage?

Yes


No

4. FUEL SYSTEM CONTAMINATION

NOTE: Mixing any other fuels such as gasoline or kerosine can cause this DTC to set.


Turn the ignition off.

WARNING: HIGH-PRESSURE FUEL LINES DELIVER DIESEL FUEL UNDER EXTREME PRESSURE FROM THE INJECTION PUMP TO THE FUEL INJECTORS. THIS MAY BE AS HIGH AS 23,200 PSI (1600 BAR). USE EXTREME CAUTION WHEN INSPECTING FOR HIGH-PRESSURE FUEL LEAKS.


WARNING: FUEL UNDER THIS AMOUNT OF PRESSURE CAN PENETRATE SKIN CAUSING PERSONAL INJURY OR DEATH. INSPECT FOR HIGH-PRESSURE FUEL LEAKS WITH A SHEET OF CARDBOARD. WEAR SAFETY GOGGLES AND ADEQUATE PROTECTIVE CLOTHING WHEN SERVICING FUEL SYSTEM.


Refer to the Service Information and inspect the fuel system for contamination.

Is the fuel contaminated?

Yes


No

5. ATTEMPT TO START ENGINE

Turn the ignition on.
With the scan tool, erase the ECM DTCs.
Attempt to start the engine.

Does the engine start and idle?

Yes


No

6. CHECKING FOR AIR IN FUEL SYSTEM

Start the engine.
With the scan tool, compare the Fuel Pressure Setpoint with the Actual Fuel Pressure readings.

NOTE: If there is air in the fuel system, the Actual Fuel Pressure will oscillate more than 100 psi above and/or below the Fuel Pressure Setpoint.



Does Actual Fuel Pressure oscillate more than 100 psi above and/or below the Fuel Pressure Setpoint?

Yes


No

7. FUEL PRESSURE SOLENOID

Start the engine.
With the scan tool, compare the Fuel Pressure Setpoint with the Actual Fuel Pressure readings.

NOTE: A sticking Fuel Pressure Solenoid is indicated by Actual Fuel Pressure gradually dropping below the Fuel Pressure Setpoint then suddenly increasing (spiking) above the Fuel Pressure Setpoint.



Does Actual Fuel Pressure gradually decrease then suddenly increase (spike) above the Fuel Pressure

Yes


No

8. CHECKING FUEL DELIVERY SYSTEM

Refer to the appropriate Service Information and refer to Diagnosis and Testing Fuel Delivery System table.

NOTE: The following is a list of problems that can cause fuel pressure to deviate from specification: restricted fuel filter or fuel lines, failed fuel pressure solenoid, air in fuel system, failed fuel sending unit, contaminated fuel, faulty injector.


NOTE: This vehicle is not equipped with an in-tank fuel lift pump. The high pressure fuel pump draws (vacuums) the fuel from the fuel tank. Even a very small leak in the fuel supply system between the fuel tank and high-pressure pump can cause driveability problems and dtc's to set.



Were there any problems with the Fuel Delivery System?

Yes


No

9. FUEL INJECTOR(S)

NOTE: An injector that sticks open can cause this DTC. A sticking injector will cause the engine to misfire and emit excessive black smoke from the exhaust system.


Start and idle the engine.

Does the engine exhibit the symptoms described in the above note?

Yes


No

10. FUEL PRESSURE SOLENOID

Turn the ignition off.
Replace the Fuel Pressure Solenoid in accordance with the Service Information.
Turn the ignition on.
With the scan tool, erase the ECM DTCs.
Attempt to start and test drive the vehicle.
With the scan tool, read the ECM DTCs.

Does the ECM display this DTC?

Yes


No

11. CHECKING FUEL DELIVERY SYSTEM

Refer to the appropriate Service Information and refer to Diagnosis and Testing Fuel Delivery System table.

NOTE: The following is a list of problems that can cause fuel pressure to deviate from specification: restricted fuel filter or fuel lines, failed fuel pressure solenoid, air in fuel system, failed fuel sending unit, contaminated fuel, faulty injector.



Were there any problems with the Fuel Delivery System?

Yes


No

12. FUEL PRESSURE SOLENOID

Turn the ignition off.
Replace the Fuel Pressure Solenoid in accordance with the Service Information.
Turn the ignition on.
With the scan tool, erase the ECM DTCs.
Attempt to start and test drive the vehicle.
With the scan tool, read the ECM DTCs.

Does the ECM display this DTC?

Yes


No

13. FUEL QUANTITY SOLENOID

Turn the ignition off.
Replace the Fuel Quantity Solenoid in accordance with the Service Information.
Turn the ignition on.
With the scan tool, erase the ECM DTCs.
Attempt to start and test drive the vehicle.
With the scan tool, read the ECM DTCs.

Did this DTC set again?

Yes


No