2007 Liberty KJ Factory Service Manual 9 - ENGINE

P0490-EGR SOLENOID CIRCUIT SHORT CIRCUIT





For a complete wiring diagram Refer to Section 8W



Possible Causes
 
INTERMITTENT CONDITION
 
(K35) EGR SOLENOID CONTROL CIRCUIT SHORTED TO VOLTAGE
 
EGR SOLENOID
 
ENGINE CONTROL MODULE
 




Diagnostic Test

1. CHECK FOR ACTIVE DTC

NOTE: If the ECM detects and stores a DTC, the ECM also stores the engine/vehicle operating conditions under which the DTC was set. Some of these conditions are displayed on the scan tool at the same time the DTC is displayed.


NOTE: Before erasing stored DTCs, record these conditions. Attempting to duplicate these conditions may assist when checking for an active DTC.


Turn the ignition on.
With the scan tool, erase ECM DTCs.
Perform several ignition cycles, turning the ignition off for at least 10 seconds between each ignition cycle.
Monitor the scan tool for ECM DTCs.

Did this DTC set again?

Yes


No

2. CHECKING FOR OTHER DTCS

NOTE: An open ASD power supply to the ECM will cause multiple DTC's including this DTC to set.


NOTE: Check the ECM for other DTC's. If other DTC's are set with this DTC refer to the symptom list and perform the CHECKING THE ECM POWER AND GROUND CIRCUITS test before continuing.



If the ECM power and ground circuits are functioning properly continue with this test.

Yes

3. EGR SOLENOID CONTROL CIRCUIT SHORTED TO VOLTAGE

Turn the ignition off.
Remove the EGR Solenoid from the PDC.
Disconnect the ECM harness connector.
Remove the ASD Relay from the PDC.
Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.
Turn the ignition on.
Measure the voltage of the EGR Solenoid Control circuit.

Is the voltage above 1.0 volt?

Yes


No

4. EGR SOLENOID

Install a substitute EGR Solenoid in place of the vehicle's EGR Solenoid.

NOTE: Ensure the ECM and EGR Solenoid harness connectors are connected.


Turn the ignition on.
With the scan tool, check for this DTC to set again.

Did this DTC set again?

Yes


No