2007 Liberty KJ Factory Service Manual 9 - ENGINE

P0616-STARTER RELAY CIRCUIT SHORT TO GROUND





For a complete wiring diagram Refer to Section 8W



Possible Causes
 
INTERMITTENT CONDITION
 
STARTER RELAY
 
IGNITION SWITCH START OUTPUT OPEN
 
STARTER RELAY CONTROL CIRCUIT OPEN
 
STARTER RELAY CONTROL CIRCUIT SHORTED TO GROUND
 
STARTER RELAY CONTROL CIRCUIT SHORTED TO VOLTAGE
 
ENGINE CONTROL MODULE
 




Diagnostic Test

1. CLEAR CODE AND CHECK IF THE DTC RESETS

NOTE: If the ECM detects and stores a DTC, the ECM also stores the engine/vehicle operating conditions under which the DTC was set. Some of these conditions are displayed on the scan tool at the same time the DTC is displayed.


NOTE: Before erasing stored DTCs, record these conditions. Attempting to duplicate these conditions may assist when checking for an active DTC.


Turn the ignition on.
With the scan tool, erase ECM DTCs.
Attempt to start the engine several times, pausing for at least 10 seconds between each attempt.
Turn the ignition on.
With the scan tool, read ECM DTCs.

Did this DTC set again?

Yes


No

2. STARTER RELAY

Turn the ignition off.
Install a substitute relay in place of the Starter Relay.
Turn the ignition on.
With the scan tool, erase DTCs.
Attempt to start the engine several times, pausing for at least 10 seconds between each attempt.
Turn the ignition on.
With the scan tool, read ECM DTCs.

Did this DTC set again?

Yes


No

3. IGNITION SWITCH START OUTPUT CIRCUIT OPEN



Turn the ignition off.
Remove the Starter Relay from the PDC.
Disconnect the ECM harness connectors.
Turn the Ignition Switch to the Start position.
Using a 12-volt test light connected to ground, check the Ignition Switch Start Output circuit at the Starter Relay connector in the PDC.
Using a 12-volt test light connected to ground, check the Ignition Switch Start Output circuit at the ECM C2 harness connector cavity 22.

Does the test light illuminate brightly for both circuit checks?

Yes


No

4. STARTER RELAY CONTROL CIRCUIT OPEN



Turn the ignition off.
Measure the resistance of the Starter Relay Control circuit between the ECM harness connector and the PDC connector.

Is the resistance below 10.0 ohms?

Yes


No

5. STARTER RELAY CONTROL CIRCUIT SHORTED TO GROUND



Measure the resistance between ground and the Starter Relay Control circuit.

Is the resistance above 1000 ohms?

Yes


No

6. STARTER RELAY CONTROL CIRCUIT SHORTED TO VOLTAGE



Remove the ASD Relay from the PDC.
Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.
Turn the ignition on.
Measure the voltage of the Starter Relay Control circuit.

Is the voltage below 1.0 volt?

Yes


No