2007 Liberty KJ Factory Service Manual 9 - ENGINE

P2120-ACC PEDAL POSITION SENSOR 1 CIRCUIT VOLTAGE TOO HIGH





For a complete wiring diagram Refer to Section 8W



Possible Causes
 
ACCELERATOR PEDAL POSITION SENSOR
 
ECM - APP SENSOR 1 5-VOLT SUPPLY CIRCUIT
 
SENSOR GROUND OPEN (APP SENSOR)
 
INTERMITTENT CONDITION
 
APP SENSOR 5-VOLT SUPPLY CIRCUIT OPEN
 
APP SENSOR SIGNAL CIRCUIT OPEN
 
APP SENSOR 5-VOLT SUPPLY CIRCUIT SHORTED TO SENSOR GROUND
 
APP SENSOR SIGNAL CIRCUIT SHORTED TO GROUND
 
APP SENSOR 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND
 
VERIFY APP SENSOR OPERATION
 
APP SENSOR SIGNAL CIRCUIT SHORTED TO THE SENSOR GROUND CIRCUIT
 
APP SENSOR 5-VOLT SUPPLY CIRCUIT SHORTED TO VOLTAGE
 
ECM - SENSOR GROUND OPEN
 
APP SENSOR CIRCUIT SHORTED TO VOLTAGE
 
APP SENSOR GROUND CIRCUIT SHORTED TO VOLTAGE
 
ECM - APP SENSOR SIGNAL CIRCUIT
 




Diagnostic Test

1. APP SENSOR IDLE VOLTAGE



NOTE: If DTC P0641, P0651 or P0697 is present with this DTC, diagnose DTCs P0641, P0651 or P0697 before diagnosing this DTC.


NOTE: If the ECM detects and stores a DTC, the ECM also stores the engine/vehicle operating conditions under which the DTC was set. Some of these conditions are displayed on the scan tool at the same time the DTC is displayed.


NOTE: Before erasing stored DTCs, record these conditions. Attempting to duplicate these conditions may assist when checking for an active DTC.


NOTE: The APP Sensor is a device that contains 2 separate potentiometer type sensors. Each sensor has its own 5-volt supply circuit, sensor ground circuit and signal circuit. The APP Sensor no longer incorporates a low-idle switch.


NOTE: The APP Sensor 2 signal should always be approximately 1/2 the voltage of the APP Sensor 1 signal.


Inspect the APP Sensor for proper travel from the rest position to the fully depressed position.
Turn the ignition on.
Using a voltmeter, backprobe the APP Sensor 1 and APP Sensor 2 Signal circuits at the APP Sensor harness connector with the accelerator pedal in the at rest position.

Is the voltage between 0.42 and 0.51 volt for sensor 1 and 0.19 and 0.28 volt for sensor 2?

Yes


No

2. APP SENSOR WIDE OPEN THROTTLE VOLTAGE



Fully depress the accelerator pedal.
Using a voltmeter backprobe the APP Sensor harness connector and read the voltage for APP Sensor 1 and APP Sensor 2 Signal circuits.

Is the voltage between 4.45 and 4.75 volts for #1 and 2.15 and 2.45 volts for #2?

Yes


No

3. VERIFY APP SENSOR OPERATION

With the scan tool, read the APP Sensor 1 and APP Sensor 2 percentages (%).
With the accelerator pedal in the idle position, slowly depress the accelerator pedal until the pedal is fully depressed.

NOTE: The percentage readings for APP Sensors 1 and 2 should increase smoothly as the pedal is depressed.


NOTE: This test can also performed using a voltmeter by back probing each APP Sensor Signal circuit at the APP Sensor harness connector and observing the voltmeter for a smooth voltage change through the entire pedal travel.



Does the percentage (voltage) increase smoothly for both readings with the accelerator pedal travel?

Yes


No

4. VERIFY 5-VOLT SUPPLY AND SENSOR REFERENCE VOLTAGE A CIRCUITS



NOTE: Perform the rest of this diagnostic procedure on the individual APP Sensor Potentiometer (1 or 2) that did not display the correct voltages in the previous test.


Turn the ignition off.
Disconnect the APP Sensor harness connector.
Turn the ignition on.
Measure the voltage of the 5-Volt Supply circuit in the APP Sensor harness connector.

Is the voltage between 4.7 and 5.3 volts?

Yes


No

5. VERIFY APP SIGNAL CIRCUIT



Turn the ignition off.
Connect a jumper wire between APP Sensor Signal circuit and the 5-volt supply circuit at the APP Sensor harness connector .
With the scan tool, read the PEDAL OUTPUT VOLTS.

Does the scan tool display between 4.0 and 5.5 volts?

Yes


No

6. APP SENSOR GROUND CIRCUIT SHORTED TO VOLTAGE



Turn the ignition off.
Remove the jumper wire on the APP Sensor.
Disconnect the ECM harness connectors.
Remove the ASD Relay.
Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.
Turn the ignition on.
Measure the voltage of the APP Sensor Ground circuit.

Is the voltage above 1.0 volt?

Yes


No

7. SENSOR GROUND OPEN



Turn the ignition off.
Remove the jumper wire and install the ASD relay.
Measure the resistance of the Sensor Ground circuit between the APP Sensor and the ECM.

Is the resistance below 10.0 ohms?

Yes


No

8. ECM - SENSOR GROUND OPEN



Using a 12-volt test light connected to 12-volts, check the Sensor Ground circuit of the appropriate potentiometer.

Does the test light illuminate brightly?

Yes


No

9. APP SENSOR SIGNAL CIRCUIT OPEN



Turn the ignition off.
Remove the jumper wire on the APP Sensor.
Disconnect the ECM harness connectors.
Measure the resistance of the APP Sensor Signal circuit between the APP Sensor harness connector and the ECM harness connector.

Is the resistance below 10.0 ohms?

Yes


No

10. APP SENSOR SIGNAL CIRCUIT SHORTED TO GROUND



Disconnect the ECM harness connectors. Measure the resistance between ground and the APP Sensor Signal circuit.

Is the resistance below 1000 ohms?

Yes


No

11. APP SENSOR SIGNAL CIRCUIT SHORTED TO THE SENSOR GROUND CIRCUIT



Measure the resistance between the APP Sensor Signal circuit and the Sensor Ground circuit at the APP Sensor harness connector.

Is the resistance below 1000 ohms?

Yes


No

12. APP SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE



Remove the ASD Relay.
Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.
Turn the ignition on.
Measure the voltage of the APP Sensor Signal circuit.

Is the voltage above 1.0 volt?

Yes


No

13. APP SENSOR 5-VOLT SUPPLY CIRCUITS OPEN



Turn the ignition off.
Disconnect the ECM harness connectors.
Measure the resistance of the Accelerator Pedal Position Sensor 5-volt Supply circuit between the APP Sensor harness connector and the ECM harness connector.

Is the resistance below 10.0 ohms?

Yes


No

14. APP SENSOR 5-VOLT SUPPLY CIRCUIT SHORTED TO SENSOR GROUND



Measure the resistance between the Accelerator Pedal Position Sensor 5-Volt Supply circuit and both Sensor Ground circuits in the APP Sensor harness connector.

Is the resistance above 1000 ohms?

Yes


No

15. APP SENSOR 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND



Disconnect the ECM harness connectors. Measure the resistance between ground and the Accelerator Pedal Position Sensor 5-volt Supply circuit.

Is the resistance below 1000 ohms?

Yes


No

16. APP SENSOR 5-VOLT SUPPLY SHORTED TO VOLTAGE



Remove the ASD Relay.
Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay connector.
Turn the ignition on.
Measure the voltage of the Accelerator Pedal Position Sensor 5-Volt Supply circuit in the ECM harness connector.

Is the voltage above 1.0 volt?

Yes


No