2007 Liberty KJ Factory Service Manual 9 - ENGINE

P0480-COOLING FAN 1 CONTROL CIRCUIT





For a complete wiring diagram Refer to Section 8W.



Possible Causes
 
INTERNAL (A16) FUSED B+ CIRCUIT
 
INTERNAL (F1) FUSED IGNITION SWITCH OUTPUT CIRCUIT
 
(N201) COOLING FAN NO.1 RELAY CONTROL CIRCUIT OPEN
 
(N201) COOLING FAN NO.1 RELAY CONTROL CIRCUIT SHORTED TO GROUND
 
LOW SPEED RADIATOR FAN RELAY
 
PCM
 


Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING).



Diagnostic Test

1. LOW SPEED RADIATOR FAN RELAY OPERATION

Ignition on, engine not running.
With a scan tool, actuate the Low Speed Radiator Fan Relay.

Is the Cooling Fan Relay operating?

Yes


No

2. (A16) FUSED B+ CIRCUIT



Turn the ignition off.
Remove the Low Speed Radiator Fan Relay.
Using a 12-volt test light connected to ground, probe the (A16) Fused B+ circuit.

Does the test light illuminate brightly?

Yes


No

3. (F1) FUSED IGNITION SWITCH OUTPUT CIRCUIT



Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the (F1) Fused Ignition Switch Output circuit.

Does the test light illuminate brightly?

Yes


No

4. LOW SPEED RADIATOR FAN RELAY RESISTANCE

Turn the ignition off.
Measure the resistance of the Low Speed Radiator Fan Relay Coil.

Is the resistance between 60 to 80 ohms?

Yes


No

5. (N201) COOLING FAN NO.1 CONTROL CIRCUIT OPEN



Disconnect the C3 PCM harness connector.

CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller Special Tool #8815 to perform diagnosis


Measure the resistance of the (N201) Cooling Fan No.1 Relay Control circuit from the Relay to the appropriate terminal of special tool #8815.

Is the resistance below 5.0 ohms?

Yes


No

6. (N201) COOLING FAN NO.1 CONTROL CIRCUIT SHORTED TO GROUND



Measure the resistance between ground and the (N201) Cooling Fan No.1 Relay Control circuit at the Relay connection.

Is the resistance below 100 ohms?

Yes


No

7. PCM

NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.


Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.

Were there any problems found?

Yes


No