2007 Liberty KJ Factory Service Manual 9 - ENGINE

P0581-SPEED CONTROL SWITCH 1 CIRCUIT HIGH





For a complete wiring diagram Refer to Section 8W.



Possible Causes
 
(V37) S/C SWITCH NO.1 SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE
 
(V37) S/C SWITCH NO.1 SIGNAL CIRCUIT OPEN
 
(K914) SWITCH RETURN CIRCUIT OPEN
 
CLOCKSPRING
 
SPEED CONTROL SWITCH
 
PCM
 


Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING).



Diagnostic Test

1. SPEED CONTROL SWITCH VOLTAGE HIGH

NOTE: Do not press any of the Speed Control Switch buttons.


Ignition on, engine not running.
With a scan tool, read the Speed Control voltage.

Is the Speed Control voltage above 4.8 volts?

Yes


No

2. SPEED CONTROL SWITCHES

Turn the ignition off.
Remove and disconnect the Speed Control Switches from the steering wheel.
Measure the resistance across each Speed Control Switch.
Monitor the ohmmeter while pressing each function button on each switch.
The following resistance specs are taken between terminals (V37) S/C Switch No.1 Signal and (K914) S/C Switch Return circuits of the Switch when holding the switch button in the following position
Not pressing any switch - 20.5 kohms
On/Off - 0.47 kohms
Set - 5.49 kohms
Coast - 2.94 kohms
Cancel - 1.24 kohms
Resume/Accel - 15.4 kohms

Does the function on the Speed Control Switches have the correct resistance value?

Yes


No

3. CLOCKSPRING





Disconnect the C1 and C4 Clockspring harness connector per Service Information.
Measure the resistance of the (K914) Switch Return circuit between the C1 and C4 Clockspring harness connectors.
Measure the resistance of the (V37) S/C Switch No.1 Signal circuit between the C1 and C4 Clockspring harness connectors.

Was the resistance above 5.0 ohms for either circuit?

Yes


No

4. (V37) S/C SWITCH NO.1 SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE



Connect the Clockspring harness connectors per Service Information.
Disconnect the C4 PCM harness connector.
Ignition on, engine not running.
Measure the voltage on the (V37) S/C Switch No.1 Signal circuit in the Speed Control harness connector.

Is the voltage above 0 volts?

Yes


No

5. (V37) S/C SWITCH NO.1 SIGNAL CIRCUIT OPEN


NOTE: The measurement must be taken from both Speed Control Switch harness connectors.


Turn the ignition off.
Disconnect the C4 Clockspring harness connector.
Measure the resistance of the (V37) S/C Switch No.1 Signal circuit from the S/C Switch harness connectors to the C4 Clockspring harness connector.

Is the resistance below 5.0 ohms?

Yes


No

6. (V37) S/C SWITCH NO.1 SIGNAL CIRCUIT OPEN



Disconnect the C1 Clockspring harness connector

CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller Special Tool #8815 to perform diagnosis.


Measure the resistance of the (V37) S/C Switch No.1 Signal circuit from the C1 Clockspring harness connector to the appropriate terminal of special tool #8815.

Is the resistance below 5.0 ohms for both measurements?

Yes


No

7. (K914) SWITCH RETURN CIRCUIT OPEN


NOTE: The measurement must be taken from both Speed Control Switch harness connectors.


Measure the resistance of the (K914) Switch Return circuit from the S/C Switch harness connector to the C4 Clockspring harness connector.

Is the resistance below 5.0 ohms?

Yes


No

8. (K914) SWITCH RETURN CIRCUIT OPEN



Measure the resistance of the (K914) Switch Return circuit from the C1 Clockspring harness connector to the appropriate terminal of special tool #8815.

Is the resistance below 5.0 ohms for both measurements?

Yes


No

9. SPEED CONTROL SWITCH VOLTAGE VALUES

Allow the engine to idle.
With a scan tool, monitor the S/C Switch voltage readings.

SWITCH POSITION
 
SWITCH No.1 VOLTAGE VALUE
 
SWITCH No.2 VOLTAGE VALUE
 
NO SWITCHES PRESSED
 
4.31 to 4.78 volts
 
4.31 to 4.78 volts
 
ON/OFF PRESSED
 
0.59 to 1.13 volts
 
3.53 to 3.92 volts
 
RES/ACCEL PRESSED
 
3.88 to 4.17 volts
 
2.04 to 2.47 volts
 
SET PRESSED
 
3.16 to 3.56 volts
 
1.17 to 1.56 volts
 
COAST PRESSED
 
2.57 to 2.94 volts
 
0.77 to 1.09 volts
 
CANCEL PRESSED
 
1.59 to 1.99 volts
 
2.84 to 3.25 volts
 


Take these same voltage measurements with a voltmeter by back probing the (V37) S/C Switch No.1 Signal circuit at the switches.
Compare the voltage readings on the voltmeter to what the scan tool displayed.

Are the voltage readings out of the listed specification and is there less than a 0.2 of a volt difference between the voltmeter switch values and the scan tool switch value?

Yes


No

10. PCM

NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal push out. Repair as necessary.


Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.

Were there any problems found?

Yes


No