2007 Liberty KJ Factory Service Manual 0 - LUBRICATION & MAINTENANCE

DESCRIPTION

MAINTENANCE SCHEDULES - GASOLINE ENGINES

There are two maintenance schedules that show the required service for your vehicle.

First is Schedule "B". It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.

NOTE: If ANY of these apply to you then change your engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first and follow “Schedule B” of the “Maintenance Schedules” section of this manual.

NOTE: If ANY of these apply to you then flush and replace your engine coolant/anti-freeze every 102,000 miles (170 000 km) or 60 months, whichever comes first, and follow “Schedule B” of the “Maintenance Schedules” section of this manual.

NOTE: Most vehicles are operated under the conditions listed for Schedule “B.”

Second is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Schedule “B.”

Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.


Schedule “B”

Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions.

  • Day or night temperatures are below 32°F (0°C)
  • Stop and go driving
  • Excessive engine idling
  • Driving in dusty conditions
  • Short trips of less than 10 miles (16.2 km)
  • More than 50% of your driving is at sustained high speeds during hot weather, above 90°F (32°C)
  • Trailer towing
  • Taxi, police, or delivery service (commercial service)
  • Off-road or desert driving
  • If equipped for and operated with E-85 (ethanol) fuel.

NOTE: If ANY of these apply to you then change your engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first and follow “Schedule B” of the “Maintenance Schedules” section of this manual.

NOTE: If ANY of these apply to you then flush and replace your engine coolant/anti-freeze every 102,000 miles (170 000 km) or 60 months, whichever comes first, and follow “Schedule B” of the “Maintenance Schedules” section of this manual.


Miles
  		3,000
  		6,000
  		9,000
  		12,000
  		15,000
  
(Kilometers)
  		(5 000)
  		(10 000)
  		(15 000)
  		(20 000)
  		(25 000)
  
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		      X
  		  
Drain and refill the front and rear axle fluid
  		        X
  


Miles
  		18,000
  		21,000
  		24,000
  		27,000
  		30,000
  
(Kilometers)
  		(30 000)
 		(35 000)
  		(40 000)
 		(45 000)
  		(50 000)
 
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		  X
  		  X
  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect and replace the PCV valve, if necessary.♦
  		        X
  
Inspect the brake linings.
  		    X
  		    
Inspect the manual transmission fluid, add as necessary.
  		        X
  
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the transfer case fluid, add if necessary.
  		        X
  


Miles
  		33,000
  		36,000
  		39,000
  		42,000
  		45,000
  
(Kilometers)
  		(55 000)
  		(60 000)
  		(65 000)
  		(70 000)
  		(75 000)
  
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		  X
  		      
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the drive belt and replace as needed.
  		        X
  


Miles
  		48,000
  		51,000
  		54,000
  		57,000
  		60,000
  
(Kilometers)
  		(80 000)
  		(85 000)
  		(90 000)
  		(95 000)
  		(100 000)
  
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		  X
  		  X
  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect and replace the PCV valve, if necessary.♦
  		        X
  
Inspect the brake linings.
  		X
  		      X
  
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the manual transmission fluid, add as necessary.
  		        X
  
Drain and refill the automatic transmission fluid, replace main sump filter, and spin-on cooler return filter (if equipped).†
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  
Drain and refill the transfer case fluid.
  		        X
  
Flush and replace the engine coolant/anti-freeze.
  		        X
  


Miles
  		63,000
  		66,000
  		69,000
  		72,000
  		75,000
  
(Kilometers)
  		(105 000)
  		(110 000)
  		(115 000)
  		(120 000)
  		(125 000)
  
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		      X
  		  
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  


Miles
  		78,000
  		81,000
  		84,000
  		87,000
  		90,000
  
(Kilometers)
  		(130 000)
  		(135 000)
  		(140 000)
  		(145 000)
  		(150 000)
  
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		  X
  		  X
  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect and replace the PCV valve, if necessary.♦
  		        X
  
Inspect the brake linings.
  		    X
  		    
Inspect the manual transmission fluid, add as necessary.
  		        X
  
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  
Inspect the transfer case fluid, add if necessary.
  		        X
  


Miles
  		93,000
  		96,000
  		99,000
  		102,000
  		105,000
  
(Kilometers)
  		(155 000)
  		(160 000)
  		(165 000)
  		(170 000)
  		(175 000)
 
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		  X
  		      
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  
Flush and replace the engine coolant/anti-freeze, if not done at 60,000 miles (100 000 km)..
  		      X
  		  


Miles
  		108,000
  		 111,000
  		114,000
  		117,000
 		120,000
  
(Kilometers)
  		(180 000)
 		(185 000)
  		(190 000)
 		(195 000)
  		(200 000)
 
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		  X
  		  X
  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect and replace the PCV valve, if necessary.♦
  		        X
  
Inspect the brake linings.
  		X
  		      X
  
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the manual transmission fluid, add as necessary.
  		        X
  
Drain and refill the automatic transmission fluid, replace main sump filter, and spin-on cooler return filter (if equipped).†
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  
Drain and refill the transfer case fluid.
  		        X
  
Flush and replace the engine coolant/anti-freeze, if not replaced at 102,000 miles (170 000 km).
  		        X
  


Miles
  		123,000
  		126,000
  		129,000
  		132,000
  		135,000
  
(Kilometers)
  		(205 000)
  		(210 000)
  		(215 000)
  		(220 000)
  		(225 000)
 
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		      X
  		  
Drain and refill the front and rear axle fluid.
  		        X
  
Inspect the drive belt, and replace as needed. Not required if belt was previously replaced.
  		        X
  


Miles
  		138,000
  		141,000
  		144,000
  		147,000
  		150,000
  
(Kilometers)
  		(230 000)
  		(235 000)
  		(240 000)
  		(245 000)
  		(250 000)
 
Change the engine oil and engine oil filter, if not replaced at 3 months.
  		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the PCV Valve, and replace if necessary.♦
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect the brake linings.
  		    X
  		    
Drain and refill the front and rear axle fluid.
  		        X
  
Inspect the manual transmission fluid, add as necessary.
  		        X
  
Inspect the transfer case fluid, add if necessary.
  		        X
  
Inspect the drive belt, and replace as needed. Not required if belt was previously replaced.
  		        X
  
Flush and replace the engine coolant/anti-freeze, if not done at 120,000 miles (200 000 km).
  		        X
  

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts.

† Applies only if vehicle is used for frequent trailer towing, or fleet/commercial service.

♦ This maintenance is recommended by the manufacturer to the owner, but it is not required to maintain emissions warranty.

‡Off-highway operation, trailer towing, taxi, limousine, bus, snow plowing, or other types of commercial service or prolonged operation with heavy loading, especially in hot weather, require front and rear axle service indicated with a ‡ in Schedule “B”. Perform these services if the vehicle is usually operated under these conditions.


Schedule “A”


Miles
  		6,000
  		12,000
  		18,000
  		24,000
  		30,000
  
(Kilometers)
  		(10 000)
  		(20 000)
  		(30 000)
  		(40 000)
  		(50 000)
  
[Months]
  		[6]
  		[12]
  		[18]
  		[24]
  		[30]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element, and replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect the manual transmission fluid, add as necessary.
  		        X
  
Inspect the brake linings.
  		    X
  		    
Inspect the transfer case fluid.
  		        X
  


Miles
  		36,000
  		42,000
  		48,000
  		54,000
 
(Kilometers)
  		(60 000)
  		(70 000)
  		(80 000)
  		(90 000)
  
[Months]
  		[36]
  		 [42]
  		[48]
  		 [54]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  
Inspect the brake linings.
  		X
  		    X
  


Miles
  		60,000
  		66,000
  		72,000
  		78,000
 
(Kilometers)
  		(100 000)
  		(110 000)
  		(120 000)
  		(130 000)
  
[Months]
  		[60]
  		[66]
  		[72]
  		[78]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element, and replace if necessary.
  		X
  		      
Replace the spark plugs.
  		X
  		      
Inspect and replace the PCV valve, if necessary.♦
  		X
  		      
Inspect the brake linings.
  		    X
  		  
Inspect the drive belt and replace, if needed.
  		X
  		      
Inspect the drive belt and replace as needed. Not required if previously replaced.
  		    X
  		  
Flush and replace the engine coolant/anti-freeze. Where both time and mileage are indicated, follow the interval which occurs first.
  		X
  		      
Inspect the manual transmission fluid, add as necessary.
  		X
  		      
Inspect the transfer case fluid.
  		X
  		      


Miles
  		84,000
  		90,000
  		96,000
  		102,000
  
(Kilometers)
  		(140 000)
  		(150 000)
  		(160 000)
  		(170 000)
  
[Months]
  		[84]
  		[90]
  		[96]
  		[102]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element, and replace if necessary.
  		  X
  		    
Replace the spark plugs.
  		  X
  		    
Inspect and replace the PCV valve, if necessary.♦
  		  X
  		    
Inspect the brake linings.
  		  X
  		    
Inspect the drive belt and replace as needed. Not required if previously replaced.
  		X
  		  X
  		  
Flush and replace the engine coolant/anti-freeze if not done at 60 months.
  		      X
  
Inspect the manual transmission fluid, add as necessary.
  		  X
  		    
Inspect the transfer case fluid, add as necessary.
  		  X
  		    


Miles
  		108,000
  		114,000
  		120,000
  		126,000
  
(Kilometers)
  		(180 000)
  		(190 000)
  		(200 000)
  		(210 000)
  
[Months]
  		[108]
  		[114]
  		[120]
  		[126]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element, and replace if necessary.
  		    X
  		  
Inspect the PCV Valve, and replace if necessary.♦
  		    X
  		  
Replace the spark plugs.
  		    X
  		  
Inspect the brake linings.
  		X
  		      
Inspect the drive belt, and replace as needed. Not required if previously replaced.
  		X
  		  X
  		  
Inspect the manual transmission fluid, add as necessary.
  		    X
  		  
Drain and refill the transfer case fluid.
  		    X
  		  
Flush and replace the engine coolant/anti-freeze, if not done at 102,000 miles (170 000 km).
  		    X
  		  


Miles
  		132,000
  		138,000
  		144,000
  		150,000
  
(Kilometers)
  		(220 000)
  		(230 000)
  		(240 000)
  		(250 000)
  
[Months]
  		[132]
  		[138]
  		[144]
  		[150]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element, and replace if necessary.
  		      X
  
Inspect the PCV Valve, and replace if necessary.♦
  		      X
  
Replace the spark plugs.
  		      X
  
Inspect the brake linings.
  		X
  		      
Inspect the drive belt, and replace as needed. Not required if previously replaced.
  		X
  		    X
  
Inspect the manual transmission fluid, add as necessary.
  		      X
  
Inspect the transfer case fluid, add as necessary.
  		      X
  
Flush and replace the engine coolant/anti-freeze, if not done at 120,000 miles (200 000 km).
  		      X
  

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts.

♦ This maintenance is recommended by the manufacturer to the owner, but it is not required to maintain emissions warranty.

MAINTENANCE SCHEDULES - GASOLINE ENGINES - EXPORT

There are two maintenance schedules that show the required service for your vehicle.

First is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Schedule “B.”

Second is Schedule "B". It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.

  • Day or night temperatures are below 0°C (32°F).
  • Stop and go driving.
  • Extensive engine idling.
  • Driving in dusty conditions.
  • Short trips of less than 16.2 km (10 miles).
  • More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).
  • Trailer towing.
  • Taxi, police, or delivery service (commercial service).
  • Off-road or desert driving.
Most vehicles are operated under the conditions listed for Schedule “B.”

Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.

    At Each Stop for Fuel

  • Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.
  • Check the windshield washer solvent, add as required.

    Once a Month

  • Check the tire pressure and look for unusual wear or damage.
  • Inspect the battery, and clean and tighten the terminals as required.
  • Check the fluid levels of the coolant reservoir, brake master cylinder, and transmission, and add as needed.
  • Check all lights and all other electrical items for correct operation.

    At Each Oil Change

  • Change the engine oil filter.
  • Inspect the exhaust system.
  • Inspect brake hoses.
  • Check the coolant level, hoses, and clamps.
  • Inspect manual transmission fluid level — if equipped.
  • After completion of off-road operation, the underside of the vehicle should be thoroughly inspected. Examine threaded fasteners for looseness.

Schedule “A”


Kilometers
  		12 000
  		24 000
  		36 000
  		48 000
  		60 000
  
(Miles)
  		(7,500)
  		(15,000)
  		(22,500)
  		(30,000)
  		(37,500)
  
[Months]
  		[6]
  		[12]
  		[18]
  		[24]
  		[30]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element, replace if necessary.
  		      X
  		  
Replace the spark plugs.
  		      X
  		  
Inspect the brake linings.
  		    X
  		    
Inspect the transfer case fluid.
  		      X
  		  


Kilometers
  		72 000
  		84 000
  		96 000
  		108 000
 
(Miles)
  		(45,000)
  		(52,500)
  		(60,000)
  		(67,500)
  
[Months]
  		[36]
  		 [42]
  		[48]
  		 [54]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element, replace if necessary.
  		    X
  		  
Inspect and replace the PCV valve, if necessary♦.
  		    X
  		  
Replace the spark plugs.
  		    X
  		  
Inspect the brake linings.
  		X
  		    X
  
Inspect and replace the Auto Tension Drive Belt, as needed.
  		    X
  		  
Inspect the transfer case fluid.
  		    X
  		  


Kilometers
  		120 000
  		132 000
  		144 000
  		156 000
 
(Miles)
  		(75,000)
  		(82,500)
  		(90,000)
  		(97,500)
  
[Months]
  		[60]
  		[66]
  		[72]
  		[78]
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element, replace if necessary.
  		    X
  		  
Replace the spark plugs.
  		    X
  		  
Inspect and replace the PCV valve, if necessary.♦
 		    X
  		  
Inspect the brake linings.
  		    X
  		  
Inspect the drive belt and replace as needed. Not required if previously replaced.
  		X
  		  X
  		  
Flush and replace the engine coolant at 60 months, regardless of mileage.
  		X
  		      
Inspect the transfer case fluid.
  		    X
  		  


Kilometers
  		160 000
  		168 000
  		180 000
  		192 000
  
(Miles)
  		(100,000)
  		(105,000)
  		(112,500)
  		(120,000)
  
[Months]
  		  [84]
  		[90]
  		[96]
  
Change the engine oil and engine oil filter.
 		  X
  		X
  		X
  
Rotate the tires.
  		  X
  		X
  		X
  
Inspect the engine air filter element, replace if necessary.
  		      X
  
Replace the spark plugs.
  		      X
  
Inspect and replace the PCV valve, if necessary.♦
 		      X
  
Inspect the brake linings.
  		    X
  		  
Inspect the drive belt and replace as needed. Not required if previously replaced.
  		  X
  		  X
  
Flush and replace the engine coolant if not done at 60 months.
  		X
  		      
Drain the transfer case, and refill.
  		      X
  

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts.

♦ This maintenance is recommended by the manufacturer to the owner, but it is not required to maintain emissions warranty.


Schedule “B”

Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions.

  • Day or night temperatures are below 0°C (32°F).
  • Stop and go driving.
  • Extensive engine idling.
  • Driving in dusty conditions.
  • Short trips of less than 16.2 km (10 miles).
  • More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).
  • Trailer towing.
  • Taxi, police, or delivery service (commercial service).
  • Off-road or desert driving.

Kilometers
  		5 000
  		10 000
  		14 000
  		19 000
  		24 000
  
(Miles)
  		(3,000)
  		(6,000)
  		(9,000)
  		(12,000)
  		(15,000)
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		      X
  		  
Drain and refill the front and rear axle fluid‡
  		        X
  


Kilometers
  		29 000
  		34 000
  		38 000
  		43 000
  		48 000
  
(Miles)
  		(18,000)
 		(21,000)
  		(24,000)
 		(27,000)
  		(30,000)
 
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		  X
  		  X
  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect and replace the PCV valve, if necessary.♦
  		        X
  
Inspect the brake linings.
  		    X
  		    
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the transfer case fluid, add if necessary.
  		        X
  


Kilometers
  		53 000
  		58 000
  		62 000
  		67 000
  		72 000
  
(Miles)
  		(33,000)
  		(36,000)
  		(39,000)
  		(42,000)
  		(45,000)
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		  X
  		      
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the drive belt and replace as needed.
  		        X
  


Kilometers
  		77 000
  		82 000
  		86 000
  		91 000
  		96 000
  
(Miles)
  		(48,000)
  		(51,000)
  		(54,000)
  		(57,000)
  		(60,000)
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		  X
  		  X
  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect and replace the PCV valve, if necessary.♦
  		        X
  
Inspect the brake linings.
  		X
  		      X
  
Drain and refill the front and rear axle fluid‡
  		        X
  
Drain and refill the automatic transmission fluid, and replace main sump filter.
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  
Drain and refill the transfer case fluid.
  		        X
  
Flush and replace the engine coolant/anti-freeze at 60 months, if not done at 102,000 miles (163 000 km).
  		        X
  


Kilometers
  		101 000
  		106 000
  		110 000
  		115 000
  		120 000
  
(Miles)
  		(63,000)
  		(66,000)
  		(69,000)
  		(72,000)
  		(75,000)
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		      X
  		  
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  


Kilometers
  		125 000
  		130 000
  		134 000
  		139 000
  		144 000
  
(Miles)
  		(78,000)
  		(81,000)
  		(84,000)
  		(87,000)
  		(90,000)
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		  X
  		  X
  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect and replace the PCV valve, if necessary.♦
  		        X
  
Inspect the brake linings.
  		    X
  		    
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  
Inspect the transfer case fluid, add if necessary.
  		        X
  


Kilometers
  		149 000
  		154 000
  		158 000
  		163 000
  		168 000
  
(Miles)
  		(93,000)
  		(96,000)
  		(99,000)
  		(102,000)
  		(105,000)
 
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		  X
  		  X
  		  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Inspect the brake linings.
  		  X
  		      
Drain and refill the front and rear axle fluid‡
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  
Flush and replace the engine coolant/anti-freeze, if not done at 60 months.
  		      X
  		  


Kilometers
  		173 000
  		 178 000
  		182 000
  		187 000
 		192 000
  
(Miles)
  		(108,000)
 		(111,000)
  		(114,000)
 		(117,000)
  		(120,000)
 
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Rotate the tires.
  		X
  		  X
  		  X
  
Inspect the engine air filter element, replace if necessary.
  		        X
  
Replace the spark plugs.
  		        X
  
Inspect and replace the PCV valve, if necessary.♦
  		        X
  
Inspect the brake linings.
  		X
  		      X
  
Drain and refill the front and rear axle fluid‡
  		        X
  
Drain and refill the automatic transmission fluid, and replace main sump filter.
  		        X
  
Inspect the drive belt and replace as needed. Not required if belt was previously replaced.
  		        X
  
Drain and refill the transfer case fluid.
  		        X
  

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts.

♦ This maintenance is recommended by the manufacturer to the owner, but it is not required to maintain emissions warranty.

‡Off-highway operation, trailer towing, taxi, limousine, bus, snow plowing, or other types of commercial service or prolonged operation with heavy loading, especially in hot weather, require front and rear axle service indicated with a ‡ in Schedule “B”. Perform these services if the vehicle is usually operated under these conditions.

MAINTENANCE SCHEDULES - DIESEL ENGINES - EXPORT

There are two maintenance schedules that show the required service for your vehicle.

First is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Schedule "B".

Second is Schedule “B”. It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.

  • Day or night temperatures are below 0°C (32°F).
  • Stop and go driving.
  • Extensive engine idling.
  • Driving in dusty conditions.
  • Short trips of less than 16.2 km (10 miles).
  • More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).
  • Trailer towing.
  • Taxi, police, or delivery service (commercial service).
  • Off-road or desert driving.
Most vehicles are operated under the conditions listed for Schedule "B".

Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.

    At Each Stop for Fuel

  • Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.
  • Check the windshield washer solvent and add if required.

    Once a Month

  • Check the tire pressure and look for unusual wear or damage.
  • Inspect the battery and clean and tighten the terminals as required.
  • Check the fluid levels of coolant reservoir, brake master cylinder, power steering and transmission and add as needed.
  • Check all lights and all other electrical items for correct operation.

    At Each Oil Change

  • Change the engine oil filter.
  • Inspect the exhaust system.
  • Inspect brake hoses.
  • Check the engine coolant/anti-freeze level, hoses, and clamps.
  • Inspect engine accessory drive belts. Replace as necessary.
  • Inspect for the presence of water in the fuel filter/water separator unit.

    Tire Rotation

  • Rotate the tires every 10 000 km (6,000 miles).

Schedule “A”


Kilometers
  		20 000
  		40 000
  		60 000
  		80 000
  
(Miles)
  		(12,500)
  		(25,000)
  		(37,500)
  		(50,000)
  
Change the engine oil and engine oil filter.
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element. Replace as necessary.
  		X
  		X
  		X
  		X
  
Replace the engine air filter element.
  		  X
  		  X
  
Replace the fuel filter/water separator unit.
  		  X
  		  X
  
Inspect the brake linings.
  		  X
  		  X
  
Inspect the transfer case fluid.
  		X
  		      


Kilometers
  		100 000
  		120 000
  		140 000
  		160 000
  
(Miles)
  		(62,500)
  		(75,000)
  		(87,500)
  		(100,000)
  
Change the engine oil and engine oil filter.
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element. Replace as necessary.
  		X
  		X
  		X
  		X
  
Replace the engine air filter element.
  		  X
  		  X
  
Replace the fuel filter/water separator unit.
  		  X
  		  X
  
Replace the engine timing belt, and idler pulleys.
  		      X
  
Inspect the engine timing belt tensioner, replace if necessary.♦
  		      X
  
Flush and replace the engine coolant.
  		X
  		      
Replace the engine accessory drive belt.
  		X
  		      
Inspect the brake linings.
  		  X
  		  X
  
Inspect the transfer case fluid.
  		X
  		      

Inspection and service should also be performed anytime a malfunction is observed or suspected.

‡ Replace if there is superficial wear, bearing clearance, or evident grease leak.

WARNING: You can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.


Schedule “B”

Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions.

  • Day or night temperatures are below 0°C (32°F).
  • Stop and go driving.
  • Extensive engine idling.
  • Driving in dusty conditions.
  • Short trips of less than 16.2 km (10 miles).
  • More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).
  • Trailer towing.
  • Taxi, police, or delivery service (commercial service).
  • Off-road or desert driving.

Kilometers
  		10 000
  		20 000
  		30 000
  		40 000
  		50 000
  
(Miles)
  		(6,250)
  		(12,500)
  		(18,750)
  		(25,000)
  		(31,250)
  
Change the engine oil and engine oil filter.
  		X
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element. Replace as necessary.
  		X
  		X
  		X
  		X
  		X
  
Replace the engine air filter element.
  		  X
  		  X
  		  
Replace the fuel filter/water separator unit.
  		      X
  		  
Inspect the brake linings.
  		  X
  		  X
  		  
Drain and refill the front and rear axle fluid.
  		  X
  		  X
  		  


Kilometers
  		60 000
  		70 000
  		80 000
  		90 000
  		100 000
  
(Miles)
  		(37,500)
  		(43,750)
  		(50,000)
  		(56,250)
  		(62,500)
  
Change the engine oil and engine oil filter.
 		X
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element. Replace as necessary.
  		X
  		X
  		X
  		X
  		X
  
Replace the engine air filter element.
  		X
  		  X
  		  X
  
Replace the fuel filter/water separator unit.
 		    X
  		    
Replace the engine accessory drive belt.
  		X
  		        
Inspect the brake linings.
  		X
  		  X
  		  X
  
Drain and refill the front and rear axle fluid.
  		X
  		  X
  		  X
  
Drain and refill the transfer case fluid.
  		        X
  
Drain and refill the automatic transmission fluid, and replace sump filter.♦
  		        X
  


Kilometers
  		110 000
  		120 000
  		130 000
  		140 000
  		150 000
  		160 000
  
(Miles)
  		(68,750)
  		(75,000)
  		(81,250)
  		(87,500)
  		(93,750)
  		(100,000)
  
Change the engine oil and engine oil filter.
  		X
  		X
  		X
  		X
  		X
  		X
  
Inspect the engine air filter element. Replace as necessary.
  		X
  		X
  		X
  		X
  		X
  		X
  
Replace the engine air filter element.
  		  X
  		  X
  		  X
  
Replace the engine accessory drive belt.
  		  X
  		        
Replace the engine timing belt and idler pulleys.
  		          X
  
Inspect the engine timing belt tensioner, replace if necessary.†
  		          X
  
Replace the fuel filter/water separator unit.
  		  X
  		      X
  
Flush and replace the engine coolant/anti-freeze.
  		          X
  
Inspect the brake linings.
  		  X
  		  X
  		    
Drain and refill the front and rear axle fluid.
  		  X
  		  X
  		    

♦ Applies only if vehicle is used for frequent trailer towing, or fleet/commercial service.

† The replacement of such component is requested when there is superficial wear, bearing clearance, or evident grease leak.

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts.