2007 Liberty KJ Factory Service Manual 9 - ENGINE

INSTALLATION

INSTALLATION - OIL PUMP PICKUP TUBE


1. Lubricate o-ring on oil pump pickup tube with engine oil.
2. Install pickup tube in engine block and install retaining bolt. Torque bolt to 32.4N·m. (24 ft.lbs.)..
3. Install oil pan (Refer to 9 - ENGINE/LUBRICATION/OIL PAN - INSTALLATION) .
4. Refill engine oil to proper level.
5. Connect negative battery cable.

INSTALLATION - OIL PUMP




1. Lubricate oil pump rotor with engine oil.
2. Install oil pump (3) in bore in engine block.
3. Install oil pump retaining bolts. Torque bolts to 10.8N·m. (96 in. lbs.).
4. Install crankshaft sprocket (2). Torque bolts to 10.8N·m. (96 in. lbs.).



5. Install front engine cover and seal
(Refer to 9 - ENGINE/ENGINE BLOCK/ENGINE COVER - INSTALLATION) .
6. Install timing belt inner cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN COVER(S) - INSTALLATION) .
7. Install the lower timing belt gear and hand tighten fastener.


8. Connect special tool #6958 (1) to the lower timing gear using the vibration damper bolts and tighten the timing gear fastener to 275N·m (203 ft. lbs).
9. Remove special tool #6958 (1).
10. Install timing belt
(Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - INSTALLATION) .
11. Install timing belt outer cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN COVER(S) - INSTALLATION) .
12. Install vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
13. Install power steering pump pulley.
14. Install cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
15. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
16. Install cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH - INSTALLATION) .
17. Remove the crankshaft and camshaft alignment pins.
18. Connect negative battery cable.