2007 Liberty KJ Factory Service Manual 7 - COOLING

REMOVAL

3.7L ENGINE





WARNING: DO NOT LOOSEN RADIATOR DRAINCOCK WITH SYSTEM HOT AND PRESSURIZED. SERIOUS BURNS FROM COOLANT CAN OCCUR.

Do not waste reusable coolant. If solution is clean, drain coolant into a clean container for reuse.

If thermostat (3) is being replaced, be sure that replacement is specified thermostat for vehicle model and engine type.


1. Disconnect negative battery cable at battery.
2. Drain cooling system
(Refer to 7 - COOLING - STANDARD PROCEDURE).
3. Raise vehicle on hoist.
4. Remove splash shield.
5. Remove lower radiator hose clamp and lower radiator hose at thermostat housing.
6. Remove thermostat housing mounting bolts, thermostat housing and thermostat .

2.8L DIESEL ENGINE



NOTE: The thermostat is not serviced separately. The thermostat and housing must be replaced as an assembly.


1. Disconnect negative battery cable.
2. Remove engine cover
(Refer to 9 - ENGINE COVER - REMOVAL) .
3. Partially drain cooling system (Refer to 7 - COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
4. Disconnect upper radiator hose and bypass hoses at thermostat housing (2) .
5. Remove thermostat housing retaining bolts, support bracket (2.8L) and housing from cylinder head, discard gasket.