INSTALLATION
INSTALLATION - TIMING BELT INNER COVER
NOTE: Align the camshafts, install the alignment pins, and rotate crankshaft hub to 90 degrees ATDC, or the three O'clock position and install special tool VM.1089 (Refer to 9 - ENGINE/VALVE TIMING - STANDARD PROCEDURE).
1. Install timing belt inner cover to engine front cover seal (9).
2. Install timing belt inner cover to cylinder head cover gaskets.
3. Install timing belt inner cover (10) and retaining bolts (11). Torque 10mm bolts to 47.1N·m (35 ft. lbs.), and 8mm bolts to 10.8N·m. (96 in.lbs.).
4. Install timing belt idler pulleys (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT IDLER PULLEY - INSTALLATION) .
5. Install camshaft sprockets. Hand tighten bolts.
6. Install timing belt and tensioner (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - INSTALLATION).
7. Install special tool VM.1085 between camshaft gears and tighten thumb screws to engage and retain the camshaft gears.
8. Tighten the camshaft gear bolts to 108 N·m (80 ft.lbs.) while holding the gears with special tool VM 1085.
9. Install timing belt outer cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN COVER(S) - INSTALLATION) .
10. Install vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
11. Install cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
12. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
13. Install cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH - INSTALLATION) .
14. Remove the base timing alignment pins (VM.1052, VM.1053 and VM.1089)
15. Install engine cover (Refer to 9 - ENGINE COVER - INSTALLATION) .
16. Connect negative battery cable.
INSTALLATION - TIMING BELT OUTER COVER
1. Install timing belt outer cover seal and cover (2). Torque 3mm bolts to 6 N·m (53 in. lbs.).
2. Install vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
3. Install the power steering pump pulley.
4. Install cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
5. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
6. Install cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH - INSTALLATION) .
7. Install engine cover (Refer to 9 - ENGINE COVER - INSTALLATION) .
8. Connect negative battery cable.