2007 Liberty KJ Factory Service Manual 9 - ENGINE

REMOVAL

REMOVAL - TIMING BELT INNER COVER




1. Disconnect negative battery cable.
2. Remove engine cover (Refer to 9 - ENGINE COVER - REMOVAL) .
3. Remove cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH - REMOVAL) .
4. Remove accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL) .
5. Remove cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL) .
6. Remove vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - REMOVAL) .
7. Rotate the engine to 90 degrees ATDC using the crankshaft hub witness mark (2), (Refer to 9 - ENGINE/VALVE TIMING - STANDARD PROCEDURE).


8. Install special tool VM.1089 (2) into the 90 degree A.T.D.C. alignment hole, (Refer to 9 - ENGINE/VALVE TIMING - STANDARD PROCEDURE).
9. Remove timing belt outer cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN COVER(S) - REMOVAL) .


10. Using special tool VM.1085, remove timing belt (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - REMOVAL) .
11. Remove timing belt idler pulleys (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT IDLER PULLEY - REMOVAL) .
12. Using special tool VM.1085, remove camshaft sprockets.


13. Remove timing belt tensioner (Refer to 9 - ENGINE/VALVE TIMING/TMNG BELT/CHAIN TENSIONER&PULLEY - REMOVAL) .
14. Remove timing belt inner cover retaining bolts (11) and remove cover (10).

REMOVAL - TIMING BELT OUTER COVER




1. Disconnect negative battery cable.
2. Remove engine cover (Refer to 9 - ENGINE COVER - REMOVAL) .
3. Remove cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH - REMOVAL) .
4. Remove accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL) .
5. Remove cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL) .
6. Remove the power steering pump pulley.
7. Remove vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - REMOVAL) .
8. Remove timing belt outer cover retaining bolts and remove cover.