2007 Liberty KJ Factory Service Manual 8 - ELECTRICAL

DIAGNOSIS AND TESTING

FRONT WASHER PUMP INOPERATIVE





For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    Possible Causes

  • Set Condition:

    Possible Causes


Possible Causes
 
FRONT WASHER PUMP
 
FRONT WASHER PUMP GROUND CIRCUIT OPEN
 
MULTIFUNCTION SWITCH
 
FRONT WASHER PUMP SENSE CIRCUIT OPEN
 
FRONT WASHER PUMP DRIVER CIRCUIT OPEN
 
FUSED IGNITION SWITCH OUTPUT CIRCUIT OPEN
 
BODY CONTROL MODULE
 




Diagnostic Test



1. FRONT WASHER PUMP

Turn the ignition off.
Disconnect the Front Washer Pump harness connector.
Turn the ignition on.
Using a 12-volt test light connected to ground, check the Front Washer Pump Driver circuit.
Actuate the Front Washers.

Does the test light illuminate brightly?

Yes
  • Replace the Front Washer Pump.
  • Perform BODY VERIFICATION TEST - VER 1.


No

2. FRONT WASHER PUMP GROUND CIRCUIT OPEN



Turn the ignition off.
Disconnect the Front Washer Pump.
Using a 12-volt test light connected to 12-volts, check the Front Washer Pump Ground circuit.

Does the test light illuminate brightly?

Yes


No

3. MULTIFUNCTION SWITCH



Turn the ignition off.
Disconnect the right side Multifunction Switch C2 harness connector.
Connect a jumper wire between the Fused Ignition Switch Output circuit and the Front Washer Pump Driver circuit in the Multifunction Switch harness connector.
Turn the ignition on.

Does the Front Washer Pump operate?

Yes
  • Replace the Multifunction Switch.
  • Perform BODY VERIFICATION TEST - VER 1.


No

4. FRONT WASHER PUMP SENSE CIRCUIT OPEN



Turn the ignition off.
Disconnect the right side Multifunction Switch.
Disconnect the Body Control Module.
Measure the resistance of the Front Washer Pump Sense circuit.

Is the resistance above 5.0 ohms?

Yes
  • Repair the Front Washer Pump Sense Circuit for an open.
  • Perform BODY VERIFICATION TEST - VER 1.


No

5. FRONT WASHER PUMP DRIVER CIRCUIT OPEN



Turn the ignition off.
Disconnect the Front Washer Pump.
Disconnect the Body Control Module from the Junction Block.
Measure the resistance of the Front Washer Pump Driver circuit.

Is the resistance above 5.0 ohms?

Yes
  • Repair the Front Washer Pump Driver Circuit for an open.
  • Perform BODY VERIFICATION TEST - VER 1.


No

6. FUSED IGNITION SWITCH OUTPUT OPEN



Turn the ignition off.
Disconnect the Multifunction Switch.
Using a 12-volt test light connected to ground, check the Fused Ignition Switch Output circuit.

Does the test light illuminate brightly?

Yes
  • Repair the Fused Ignition Switch Output circuit for an open. If the fuse is open make sure to check for a short to ground.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Replace the Body Control Module.
  • Perform BODY VERIFICATION TEST - VER 1.

FRONT WIPER LOW SPEED INOPERATIVE





For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    Possible Causes

  • Set Condition:

    Possible Causes


Possible Causes
 
MULTIFUNCTION SWITCH
 
FRONT WIPER MOTOR GROUND CIRCUIT OPEN
 
FRONT WIPER MOTOR LOW DRIVER CIRCUIT OPEN
 
FRONT WIPER MOTOR
 
FUSED IGNITION SWITCH OUTPUT CIRCUIT
 




Diagnostic Test

1. MULTIFUNCTION SWITCH



Turn the ignition off.
Disconnect the right side Multifunction Switch harness connector.
Connect a jumper wire between the Fused Ignition Switch Output circuit and the Front Wiper Motor Low Driver circuit in the Multifunction Switch harness connector.
Turn the ignition on.

Does the Front Wiper Motor function normally?

Yes
  • Replace the Multifunction Switch.
  • Perform BODY VERIFICATION TEST - VER 1.


No

2. FRONT WIPER MOTOR GROUND CIRCUIT OPEN



Turn the ignition off.
Disconnect the Front Wiper Motor.
Using a 12-volt test light connected to 12-volts, check the Front Wiper Motor Ground circuit.

Does the test light illuminate brightly?

Yes


No

3. FRONT WIPER MOTOR LOW DRIVER CIRCUIT OPEN



Turn the ignition off.
Disconnect the Front Wiper Motor.
Disconnect the right side Multifunction Switch.
Measure the resistance of the Front Wiper Motor Low Driver circuit.

Is the resistance above 5.0 ohms?

Yes
  • Repair the Front Wiper Motor Low Driver Circuit for an open.
  • Perform BODY VERIFICATION TEST - VER 1.


No

4. FRONT WIPER MOTOR



Turn the ignition off.
Disconnect the Front Wiper Motor harness connector.
Turn the ignition on.
Using a 12-volt test light connected to ground, check the Front Wiper Motor Low Driver circuit.
Turn the Front Wipers on to Low.

Does the test light illuminate brightly?

Yes
  • Replace the Front Wiper Motor.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Repair the Fused B+ Output circuit for an open.
  • Perform BODY VERIFICATION TEST - VER 1.

WIPER HIGH/LOW RELAY OUTPUT CIRCUIT HIGH





For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    With ignition on.

  • Set Condition:

    BCM detects a high level on the Wiper High/Low relay output when it is attempting to turn the wipers on for more than 5 seconds.


Possible Causes
 
MISSING RELAY
 
OPEN CIRCUIT BREAKER
 
WIPER HIGH/LOW RELAY
 
BODY CONTROL MODULE
 
FRONT WIPER PARK SWITCH SENSE CIRCUIT OPEN
 




Diagnostic Test

1. INTERMITTENT CONDITION

Turn the ignition on.
With the scan tool, clear all BCM DTC's.
Turn the Front Wipers on.
With the scan tool, read the DTC information.

Does the scan tool read: WIPER HIGH/LOW RELAY CIRCUIT HIGH?

Yes


No

2. MISSING RELAY

Turn the ignition off.
Check the PDC to make certain the Wiper High/Low Relay is present.

Is the Wiper High/Low Relay present?

Yes


No

3. OPEN CIRCUIT BREAKER

Turn the ignition off.
Check the Junction Block Circuit Breaker 3.

Is the Circuit Breaker open?

Yes
  • Replace the open Circuit Breaker.
  • Perform BODY VERIFICATION TEST - VER 1.


No

4. WIPER HIGH/LOW RELAY

Turn the ignition off.
Install a known good relay in place of the Wiper High/Low Relay.
Turn the Wipers On.

Do the Wipers operate normally?

Yes
  • Replace the Wiper High/Low Relay.
  • Perform BODY VERIFICATION TEST - VER 1.


No

5. BODY CONTROL MODULE



Turn the ignition off
Remove the Wiper High/Low Relay.
Measure the voltage of the Fused B+ circuit of the Wiper High/Low Relay.

Is the voltage above 10 volts?

Yes
  • Replace the Body Control Module.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Repair the Front Wiper Park Switch Sense circuit for an open condition.
  • Perform BODY VERIFICATION TEST - VER 1.

WIPER HIGH/LOW RELAY OUTPUT CIRCUIT LOW





For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    With ignition on.

  • Set Condition:

    BCM detects a low (ground) signal on the wiper on/off relay output even though it is not attempting to drive the output for more than 5 seconds.


Possible Causes
 
WIPER HIGH/LOW RELAY SHORT TO GROUND
 
WIPER HIGH/LOW RELAY
 
BODY CONTROL MODULE
 




Diagnostic Test

1. INTERMITTENT CONDITION

Turn the ignition on.
With the scan tool, clear all BCM DTC's.
Turn the Wipers on.
With the scan tool, read the DTC information.

Does the scan tool read: WIPER HIGH/LOW RELAY OUTPUT CIRCUIT LOW?

Yes


No

2. WIPER HIGH/LOW RELAY SHORT TO GROUND

Turn the ignition off.
Disconnect the Wiper High/Low Relay.
Measure the resistance between ground and the Wiper High/Low Relay Control circuit.

Is the resistance below 5.0 ohms?

Yes
  • Repair the Wiper High/Low Relay Control circuit for a short to ground.
  • Perform BODY VERIFICATION TEST - VER 1.


No

3. WIPER HIGH/LOW RELAY

Turn the ignition off.
Disconnect the Wiper High/Low Relay harness connector.
Measure the voltage of the Wiper High/Low Relay harness connector coil side feed circuit to ground.

Is the voltage above 10.0 volts?

Yes
  • Replace the Wiper High/Low Relay.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Replace the Body Control Module.
  • Perform BODY VERIFICATION TEST - VER 1.

WIPER MODE SWITCH CIRCUIT HIGH

For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    With the ignition on.

  • Set Condition:

    BCM detects a voltage greater than 4.75 volts on the Wiper Mode Switch Input for more than 5 seconds.


Possible Causes
 
MULTIFUNCTION SWITCH
 
FRONT WIPER SWITCH MUX CIRCUIT OPEN
 
BODY CONTROL MODULE
 




Diagnostic Test

1. INTERMITTENT CONDITION

Turn the ignition on.
With the scan tool, erase all BCM DTC's.
Turn the Wipers on.
With the scan tool, read DTCs.

Does the scan tool display: WIPER MODE SWITCH CIRCUIT HIGH?

Yes


No

2. MULTIFUNCTION SWITCH

Turn the ignition off.
Disconnect the Multifunction Switch harness connector.
Connect a jumper wire between the Front Wiper Switch MUX circuit to ground.
Turn the ignition on.
With the DRBIII®, select Body, Body Controller and read: Wiper Switch volts.

Does the scan tool display: Multifunction Switch voltage below 0.5volts?

Yes
  • Replace the Multifunction Switch.
  • Perform BODY VERIFICATION TEST - VER 1.


No

3. FRONT WIPER SWITCH MUX CIRCUIT OPEN

Turn the ignition off.
Disconnect the Body Control Module harness connector.
Disconnect the Multifunction Switch harness connector.
Measure resistance of the Front Wiper Switch MUX circuit from the Body Control Module connector to the Multifunction Switch harness connector.

Is the resistance above 5.0 ohms?

Yes
  • Repair the Front Wiper Switch MUX circuit for an open condition.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Replace the Body Control Module.
  • Perform BODY VERIFICATION TEST - VER 1.

WIPER MODE SWITCH CIRCUIT LOW

For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    With the igntion on.

  • Set Condition:

    BCM detects a voltage less than 0.25 volts on the Wiper Mode Switch Input for more than 5 seconds.


Possible Causes
 
MULTIFUNCTION SWITCH SHORTED
 
FRONT WIPER SWITCH MUX CIRCUIT SHORT TO GROUND
 
BODY CONTROL MODULE
 




Diagnostic Test

1. INTERMITTENT CONDITION

Turn the ignition on.
With the scan tool, clear all BCM DTC's.
Turn the Wipers on.
With the scan tool, read DTCs.

Does the scan tool display: WIPER MODE SWITCH CIRCUIT LOW?

Yes


No

2. MULTIFUNCTION SWITCH SHORTED

Turn the ignition off.
Disconnect the Multifunction Switch harness connector.
Turn the ignition on.
With the DRBIII®, select Body, Body Control Module and read: Multifunction Switch voltage..

Does the scan tool display: Multifunction Switch voltage above 4.75 volts?

Yes
  • Replace the Multifunction Switch.
  • Perform BODY VERIFICATION TEST - VER 1.


No

3. FRONT WIPER SWITCH MUX CIRCUIT SHORT TO GROUND

Turn the ignition off.
Disconnect the Body Control Module harness connector.
Disconnect the Multifunction Switch harness connector.
Measure resistance between ground and the Front Wiper Switch MUX circuit.

Is the resistance above 5.0 ohms?

Yes
  • Repair the Front Wiper Switch MUX Circuit for a short to ground condition.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Replace the Body Control Module.
  • Perform BODY VERIFICATION TEST - VER 1.

WIPER ON/OFF RELAY OUTPUT CIRCUIT HIGH

For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    With the ignition on.

  • Set Condition:

    BCM detects a high level on the Wiper On/Off Relay output when it is attempting to turn the wipers on for more than 5 seconds.


Possible Causes
 
MISSING RELAY
 
OPEN CIRCUIT BREAKER
 
WIPER ON/OFF RELAY
 
BODY CONTROL MODULE
 
FRONT WIPER PARK SWITCH SENSE CIRCUIT OPEN
 




Diagnostic Test

1. INTERMITTENT CONDITION

Turn the ignition on.
With the scan tool, clear all BCM DTC's.
Turn the Front Wipers on.
With the scan tool, read the DTC information.

Does the scan tool read: WIPER ON/OFF RELAY CIRCUIT HIGH?

Yes


No

2. MISSING RELAY

Turn the ignition off.
Check the PDC to make certain the Wiper On/Off Relay is present.

Is the Wiper On/Off Relay present?

Yes


No

3. OPEN CIRCUIT BREAKER

Turn the ignition off.
Check the Junction Block Circuit Breaker 3.

Is the Circuit Breaker open?

Yes
  • Replace the open Circuit Breaker.
  • Perform BODY VERIFICATION TEST - VER 1.


No

4. WIPER ON/OFF RELAY

Turn the ignition off.
Install a known good relay in place of the Wiper On/Off Relay.
Turn the Wipers On.

Do the Wipers operate normally?

Yes
  • Replace the Wiper On/Off Relay.
  • Perform BODY VERIFICATION TEST - VER 1.


No

5. BODY CONTROL MODULE

Turn the ignition off
Remove the Wiper On/Off Relay.
Measure the voltage of the Fused B+ circuit of the Wiper On/Off Relay.

Is the voltage above 10 volts?

Yes
  • Replace the Body Control Module.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Repair the Front Wiper Park Switch Sense circuit for an open condition.
  • Perform BODY VERIFICATION TEST - VER 1.

WIPER ON/OFF RELAY OUTPUT CIRCUIT LOW

For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    With the ignition on.

  • Set Condition:

    BCM detects a low (ground) signal on the Wiper On/Off Relay output even though it is not attempting to drive the output for more than 5 seconds.


Possible Causes
 
WIPER ON/OFF RELAY SHORT TO GROUND
 
WIPER ON/OFF RELAY
 
BODY CONTROL MODULE
 




Diagnostic Test

1. INTERMITTENT CONDITION

Turn the ignition on.
With the scan tool, clear all BCM DTC's.
Turn the Wipers on.
With the scan tool, read the DTC information.

Does the scan tool read: WIPER ON/OFF RELAY OUTPUT CIRCUIT LOW?

Yes


No

2. WIPER ON/OFF RELAY SHORT TO GROUND

Turn the ignition off.
Disconnect the Wiper On/Off Relay.
Measure the resistance between ground and the Wiper On/Off Relay Control circuit.

Is the resistance below 5.0 ohms?

Yes
  • Repair the Wiper On/Off Relay Control circuit for a short to ground.
  • Perform BODY VERIFICATION TEST - VER 1.


No

3. WIPER ON/OFF RELAY

Turn the ignition off.
Disconnect the Wiper On/Off Relay harness connector.
Measure the voltage of the Wiper On/Off Relay harness connector coil side feed circuit to ground.

Is the voltage above 10.0 volts?

Yes
  • Replace the Wiper On/Off Relay.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Replace the Body Control Module.
  • Perform BODY VERIFICATION TEST - VER 1.

WIPER PARK SWITCH FAILURE

For a complete wiring diagram Refer to Section 8W


  • When Monitored:

    With the Wipers on (any speed).

  • Set Condition:

    BCM fails to detect a park signal from the wiper motor for 8 consecutive seconds.


Possible Causes
 
MULTIFUNCTION SWITCH
 
FRONT WIPER MOTOR GROUND CIRCUIT OPEN
 
FRONT WIPER MOTOR LOW DRIVER CIRCUIT OPEN
 
FRONT WIPER MOTOR
 
FUSED IGNITION SWITCH OUTPUT CIRCUIT
 




Diagnostic Test

1. INTERMITTENT CONDITION

Turn the ignition on.
With the scan tool, erase all BCM DTC's.
Turn the Wipers on.
With the scan tool, read DTCs.

Does the scan tool display: WIPER PARK SWITCH FAILURE?

Yes


No

2. FRONT WIPER PARK SWITCH SENSE CIRCUIT SHORT TO VOLTAGE

Turn the ignition off.
Disconnect the Front Wiper Motor harness connector.
Disconnect the Junction Block C3 harness connector.
Turn the ignition on.
Measure the voltage of the Wiper Park Switch Sense circuit in the Front Wiper Motor harness connector.

Is there any voltage present?

Yes
  • Repair the Wiper Park Switch Sense circuit for a short to voltage.
  • Perform BODY VERIFICATION TEST - VER 1.


No

3. FRONT WIPER PARK SWITCH SENSE CIRCUIT OPEN

Turn the ignition off.
Disconnect the Front Wiper Motor harness connector.
Disconnect the Junction Block C3 harness connector.
Measure the resistance of the Wiper Park Switch Sense circuit between the Junction Block C3 harness connector and the Wiper Motor harness connector.

Is the resistance below 5.0 ohms?

Yes


No

4. FRONT WIPER PARK SWITCH SENSE CIRCUIT SHORT TO GROUND

Turn the ignition off.
Disconnect the Front Wiper Motor harness connector.
Disconnect the Junction Block C3 harness connector.
Measure the resistance between ground and the Wiper Park Switch Sense circuit in the Junction Block C3 harness connector.

Is the resistance below 100.0 ohms?

Yes
  • Repair the Front Wiper Park Switch Sense circuit for a short to ground.
  • Perform BODY VERIFICATION TEST - VER 1.


No

5. GROUND CIRCUIT OPEN

Turn the ignition off.
Disconnect the Front Wiper Motor harness connector.
Using a 12-volt test light connected to 12-volts, test the Ground circuit in the Front Wiper Motor harness connector.

Does the test light illuminate brightly?

Yes


No

6. WIPER MOTOR

Turn the ignition off.
Disconnect the Front Wiper Motor harness connector.
Turn the ignition on.
Connect a jumper wire from the Wiper Park Switch Sense circuit to ground.
With the scan tool in Inputs/Outputs read: Wiper Park Switch state.

Did the Wiper Park Switch Input change state when connected to ground?

Yes
  • Replace the Wiper Motor.
  • Perform BODY VERIFICATION TEST - VER 1.


No
  • Replace the Body Control Module.
  • Perform BODY VERIFICATION TEST - VER 1.