TURBOCHARGER
REMOVAL
1. Disconnect negative battery cable.
2. Remove engine cover.
3. Disconnect the inlet air pressure sensor wiring harness connector, disconnect the air outlet duct from the turbocharger, and remove air cleaner assembly.
4. Remove air inlet tube from turbocharger.
5. Remove air conditioning bracket bolt.
6. Remove the bolts from the exhaust manifold heat shield.
7. Remove the exhaust manifold heat shield.
8. Disconnect the turbocharger module connector.
9. Remove the right front tire.
10. Remove the right front inner fender well.
11. Remove the bolts from the downstream flange of the turbocharger.
12. Remove the bolts from the turbocharger to engine bracket.
13. Remove the bolts from the upstream side of the muffler.
14. Remove the bolts from the bottom of the maniverter.
15. Remove the turbocharger oil lines.
16. Remove the turbocharger to exhaust manifold bolts.
17. Remove turbocharger.
INSTALLATION
1. Position turbocharger to exhaust manifold with new gasket. Tighten retaining nuts to 32 N·m.
2. Install the turbocharger oil lines.
3. Install turbocharger return line. Tighten bolts to 11 N·m (11 in. lbs.).
4. Install the diesel particulate filter.
5. Install the bolts from the bottom of the maniverter.
6. Install the forward diesel particulate filter pressure tube.
7. Install the bolts from the upstream side of the muffler.
8. Install the bolts from the turbocharger to engine bracket.
9. Install the bolts from the downstream flange of the turbocharger.
10. Connect the turbocharger module connector.
11. Install the air conditioning bracket bolt.
12. Install the exhaust manifold heat shield.
13. Install the exhaust manifold heat shield bolts.
14. Install the inlet air tube from the turbocharger.
15. Install the air cleaner housing.
16. Install the silencer.
17. Install the engine cover.