2007 Wrangler JK Factory Service Manual 7 - COOLING

THERMOSTAT-ENGINE COOLANT

DESCRIPTION



CAUTION: Do not operate an engine without a thermostat, except for servicing or testing.

The thermostat on all gas powered engines is located beneath the thermostat housing at the front of the intake manifold.

The thermostat is a wax pellet driven, reverse poppet choke type.

Coolant leakage into the pellet container will cause the thermostat to fail in the open position. Thermostats very rarely stick. Do not attempt to free a thermostat with a prying device.

The same thermostat is used for winter and summer seasons. An engine should not be operated without a thermostat, except for servicing or testing. Operating without a thermostat causes longer engine warm-up time, unreliable warm-up performance, increased exhaust emissions and crankcase condensation that can result in sludge formation.

OPERATION

The wax pellet is located in a sealed container at the spring end of the thermostat. When heated, the pellet expands, overcoming closing spring tension and water pump pressure to force the valve to open.

DIAGNOSIS AND TESTING - THERMOSTAT


ON-BOARD DIAGNOSTICS

All models are equipped with On-Board Diagnostics for certain cooling system components. If the powertrain control module (PCM) detects low engine coolant temperature, it will record a Diagnostic Trouble Code (DTC). For other DTC numbers, (Refer to 25 - EMISSIONS CONTROL/ON-BOARD DIAGNOSTICS - OPERATION).