2007 Wrangler JK Factory Service Manual 25 - EMISSIONS CONTROL

VALVE - EGR 2.8L

REMOVAL



The EGR valve (5) is located at the rear of the intake manifold (7).






1. Disconnect and isolate negative battery cable at battery.
2. Relieve cooling system pressure and remove EGR cooler (8). Refer to Engine Cooling for removal procedures.



3. Remove vacuum line from fitting (6).
4. Remove EGR valve mounting bolts (8) and remove EGR valve (5) from intake manifold.
5. Remove and discard old mounting gasket located between EGR valve and intake manifold.
6. Clean mounting areas at bottom of valve and at top of intake manifold.

INSTALLATION



The EGR valve (5) is located at the rear of the intake manifold (7).


1. Clean mounting areas at bottom of EGR valve and at top of intake manifold.
2. Place new mounting gasket between EGR valve and intake manifold.
3. Install EGR valve (5) and mounting bolts (8) to intake manifold. Tighten bolts to 15 N·m (11 ft. lbs.) torque.
4. Connect vacuum line to fitting (6).





5. Install EGR cooler (8). Refer to Engine Cooling for removal procedures.
6. Connect and negative battery cable to battery.