2007 Wrangler JK Factory Service Manual 23 - BODY

SPECIFICATIONS

GAP AND FLUSH


INDEX

DESCRIPTION
 
FIGURE
 
TWO DOOR
 
TWO DOOR - JK72
 
FOUR DOOR
 
FOUR DOOR - JK74
 





TWO DOOR - JK72

NOTE: All dimensions are in millimeters.


GAP AND FLUSH MEASUREMENTS

DIMENSION
 
DESCRIPTION
 
GAP
 
FLUSH
 
1
 
Fender to Grille
 
--
 
0.0 +/- 2.0
 
2
 
Hood/Fender to Grille
 
7.0 +/- 2.0
Parallel within 1.5
Side to Side 2.0
 
--
 
3
 
Hood to Grille
 
--
 
Hood O/F 1.0 +/- 2.0
Parallel within 1.5
 
4
 
Hood to Cowl Grille
 
7.0 +/- 2.0
Parallel within 1.5
 
0.0 +/- 2.0
 
5
 
Cowl Grille to Windshield
 
5.0 +/- 2.0
Parallel within 1.5
 
0.0 +/- 2.0
 
6
 
Cowl Grille to Cowl End Cap
 
5.5 +/- 1.5
 
0.0 +/- 1.5
 
7
 
Cowl Panel Windshield Reinforcement
 
To Windshield 4.0 +/- 1.5
Parallel within 1.5
To Cowl End Cap 3.0 +/- 2.0
 
--
 
8
 
Windshield to Hard/Soft Top
 
5.0 +/- 2.0
Parallel within 2.0
 
O/F 1.0 +/-2.0
 
9
 
Hard/Soft Top to Front Door
 
5.0 +/- 2.0
Parallel within 1.5
 
12.0 +/- 2.0 at Drip Rail
0.0 +/- 1.5 at Belt Line
 
10
 
Fuel Filler Door to Body Side
 
0.0 + 1.5/-0.0
 
--
 
11
 
Windshield Reinforcement to Door
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
12
 
Front Door to Body Side
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
 
13
 
Hood to Fender
 
6.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
14
 
Fender/Wheel Flare to Fascia
 
16.0 +/- 4.0
Parallel within 3.0
 
--
 
15
 
Grille to Bumper
 
11.0 +/- 4.0
Parallel within 3.0
 
--
 
16
 
Grille to Valance Cover
 
13.0 +/- 4.0
 
--
 
17
 
Windshield to Door
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
 
18
 
Hood to Cowl Grille End Cap
 
7.0 +/- 2.0
Parallel within 1.5
 
0.0 +/- 1.5
 
19
 
Cowl End Cap to Fender
 
5.5 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
20
 
Windshield Reinforcement to Fender
 
7.0 +/- 2.0
 
0.0 +/- 1.5
 
21
 
Fender to Door
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
22
 
Fender to Body Side
 
5.0 +/- 1.5
 
0.0 +/- 1.5
 
23
 
Hard/Soft Top to Body
 
16.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
24
 
Rear Bumper to Wheel Flare
 
19.0 +/- 5.0
 
0.0 +/- 4.0
 
25
 
Rear Bumper to Body Side
 
13.0 +/- 3.0
 
--
 
26
 
Rear Bumper to Swing Gate
 
34.5 +/- 3.0
Parallel within 3.0
 
--
 
27
 
Swing Gate to Body
 
5.0 +/- 1.5
Parallel within 1.5
Side to Side 2.0
 
0.0 +/- 1.5
Parallel within 1.5
 





FOUR DOOR - JK74

NOTE: All dimensions are in millimeters.


DIMENSION
 
DESCRIPTION
 
GAP
 
FLUSH
 
1
 
Fender to Grille
 
--
 
0.0 +/- 2.0
 
2
 
Hood/Fender to Grille
 
7.0 +/- 2.0
Parallel within 1.5
Side to Side 2.0
 
--
 
3
 
Hood to Grille
 
--
 
Hood O/F 1.0 +/- 2.0
Parallel within 1.5
 
4
 
Hood to Cowl Grille
 
7.0 +/- 2.0
Parallel within 1.5
 
0.0 +/- 2.0
 
5
 
Cowl Grille to Windshield
 
5.0 +/- 2.0
Parallel within 1.5
 
0.0 +/- 2.0
 
6
 
Cowl Grille to Cowl End Cap
 
5.5 +/- 1.5
 
0.0 +/- 1.5
 
7
 
Cowl Panel Windshield Reinforcement
 
To Windshield 4.0 +/- 1.5
Parallel within 1.5
To Cowl End Cap 3.0 +/- 2.0
 
--
 
8
 
Windshield to Hard/Soft Top
 
5.0 +/- 2.0
Parallel within 2.0
 
O/F 1.0 +/-2.0
 
9
 
Hard/Soft Top to Front Door
 
5.0 +/- 2.0
Parallel within 1.5
 
12.0 +/- 2.0
 
10
 
Hard/Soft Top to Rear Door
 
5.0 +/- 2.0
Parallel within 1.5
 
12.0 +/- 2.0 at Drip Rail
0.0 +/- 1.5 at Belt Line
 
11
 
Fuel Filler Door to Body Side
 
0.0 + 1.5/-0.0
 
--
 
12
 
Rear Door to Body Side
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0    +/- 1.5
Allow additional +/- 0.5 with Side Curtain
 
13
 
Windshield Reinforcement to Door
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
14
 
Front Door to Body Side
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
 
15
 
Hood to Fender
 
6.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
16
 
Fender/Wheel Flare to Fascia
 
16.0 +/- 4.0
Parallel within 3.0
 
--
 
17
 
Grille to Bumper
 
11.0 +/- 4.0
Parallel within 3.0
 
--
 
18
 
Grille to Valance Cover
 
13.0 +/- 4.0
 
--
 
19
 
Windshield to Door
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
Allow additional +/- 0.5 with Side Curtain
 
20
 
Hood to Cowl Grille End Cap
 
7.0 +/- 2.0
Parallel within 1.5
 
0.0 +/- 1.5
 
21
 
Cowl End Cap to Fender
 
5.5 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
22
 
Windshield Reinforcement to Fender
 
7.0 +/- 2.0
 
0.0 +/- 1.5
 
23
 
Fender to Door
 
5.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
24
 
Fender to Body Side
 
5.0 +/- 1.5
 
0.0 +/- 1.5
 
25
 
Hard/Soft Top to Body
 
16.0 +/- 1.5
Parallel within 1.5
 
0.0 +/- 1.5
 
26
 
Rear Bumper to Wheel Flare
 
19.0 +/- 5.0
 
0.0 +/- 4.0
 
27
 
Rear Bumper to Body Side
 
13.0 +/- 3.0
 
--
 
28
 
Rear Bumper to Swing Gate
 
34.5 +/- 3.0
Parallel within 3.0
 
--
 
29
 
Swing Gate to Body
 
5.0 +/- 1.5
Parallel within 1.5
Side to Side 2.0
 
0.0 +/- 1.5
Parallel within 1.5