New Vehicle Preparation Instructions
STANDARD PROCEDURE - NEW VEHICLE PREPARATION
STANDARD PROCEDURE - NEW VEHICLE PREPARATION
NEW VEHICLE PREP INSTRUCTIONS - VEHICLE READINESS
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DESCRIPTION |
ACTION |
|---|---|
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Keep All Protective Transit Film and Wheel Covers & Films on vehicle until sold, or up to 180 Days |
Keep All Protective Transit Film and Wheel Covers & Films on vehicle until sold, or up to 180 Days. |
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Install Ignition Off Draw (IOD) Fuse |
Locate and install/connect Ignition Off Draw fuse or connector. |
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Place vehicle into Customer Mode (if no IOD fuse) |
Simultaneously press the "Front Defrost" and "List/Enter" buttons and hold for five (5) seconds. The EVIC display will update once the vehicle goes into customer mode. |
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Inflate tire pressure to maximum side wall pressure (except heavy duty trucks) |
Increase the tire pressure to maximum sidewall pressure if vehicle is going into lot storage. |
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Install all "Shipped Loose" items |
Install all "Shipped Loose" items |
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Install Front License Plate Bracket (if required) |
Install Front License Plate Bracket |
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Install Roof Rack |
Install Roof Rack |
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Install Antenna |
Install Antenna |
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Install Wheel Center Caps |
Install Wheel Center Caps |
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Reset Tire Pressure Light Load Switch (if equipped) |
If vehicle is going into storage and tire pressure is being set to maximum, switch the tire pressure light load setting to "maximum load" using the button on the instrument panel. |
NEW VEHICLE PREP INSTRUCTIONS - UNDERHOOD
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DESCRIPTION |
ACTION |
|---|---|
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Hood Latch and Safety Catch - Adjust as Needed |
Verify the operation of the hood release system including the inside hood release lever and the outside hood secondary safety catch. Adjust if necessary. The safety catch prevents the hood from going to the full open position until it is manually released. To test the safety catch, unlatch the hood with the interior hood release lever and attempt to raise the hood without operating the safety catch. |
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Battery State-of-Charge - document voltage |
Check the battery state of charge by connecting a digital voltmeter at the jump-start locations. The battery voltage should be at least 12.4 volts. If charging is necessary, follow the service manual procedures and recharge the battery. Record voltage on New Vehicle Prep (NVP) form. |
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Loose Attachments, Routing and Clearance |
Inspect the following for routing, loose attachments, connections, and clearance. Reroute and tighten as required: Brake Lines, Fuel Lines, Power Steering Hoses, Vacuum Hoses, Clutch Lines, Refrigerant Lines, Wiring, Belts. |
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All Fluid Levels |
Refer to the owner's manual or service information for proper fluid level inspection locations. |
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No Fluid Leaks present |
Visually inspect the underhood area to make sure absence of fluid leaks. Check clamps for tightness an full engagement. |
NEW VEHICLE PREP INSTRUCTIONS - UNDER VEHICLE
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DESCRIPTION |
ACTION |
|---|---|
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No Fluid Leaks present |
Raise the vehicle on an appropriate hoist and check the following: Loose Attachments, Routing Clearance and Damage, Absence of Fluid Leaks. Refer to Service Information for proper lift points. Check clamps for tightness and full engagement. |
|
Loose Attachments, Routing, Clearance, Damage |
Raise the vehicle on an appropriate hoist and check the following: Loose Attachments, Routing Clearance and Damage, Absence of Fluid Leaks. Refer to Service Information for proper lift points. Check clamps for tightness and full engagement. |
NEW VEHICLE PREP INSTRUCTIONS - ROAD TEST
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DESCRIPTION |
ACTION |
|---|---|
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Perform Road Test, Mileage: Before ______ After ______ |
Record mileage before and after road test. |
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Engine Starts with All Keys |
Start vehicle with all sets of keys. |
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All Warning Lights and Gauges / No DTCs |
Verify all warning lights and gauges are operating properly, and no fault codes exist. |
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Keyless Go |
Make sure vehicle starts with push button, when key is inside vehicle. |
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Engine Starts Only in Park & Neutral |
Verify engine will only start while automatic transmission is in park or neutral. |
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Engine Starts Only with Clutch Depressed |
Verify engine will only start when clutch is depressed on manual transmission vehicles. |
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Service and Parking Brakes |
Apply the service brakes while the car is in motion. Be sure the brake operation is smooth and positive. Make sure the vehicle stops in a straight line and without pulling to one side. Make sure there is no shudder or vibration when braking. Make sure that the parking brake is easy to operate. Make sure the parking brake does not drag. |
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Brake Transmission Shift Interlock |
Make sure that the vehicle will only start when the brake is depressed on vehicles with automatic transmission. |
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Clutch / Manual Transmission Shifting |
Check for smooth shifting. Make sure shift lever operates easily and smoothly. Check for proper synchronization. The gears should not grind. |
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Automatic Transmission Shifting |
Make sure that the park lock mechanism holds the vehicle. With the vehicle on a grade, put the automatic transmission in park and slowly release the service brake to check the operation of the park mechanism. Make sure the shift lever operates easily and smoothly. Check for smooth shifting. Check for proper upshifting and downshifting. |
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Autostick |
Verify that Autostick feature allows proper shifting through the gears. |
NEW VEHICLE PREP INSTRUCTIONS - ROAD TEST
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DESCRIPTION |
ACTION |
|---|---|
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Engine Performance - Cold |
The engine should: start properly, idle smoothly and at proper speed, be free from stumbling or hesitation, produce sufficient power, be free of unusual noises, operate within the proper temperature range, and stop when the ignition key is shut off or stop button is depressed. |
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Engine Performance - Warm |
The engine should: start properly, idle smoothly and at proper speed, be free from stumbling or hesitation, produce sufficient power, be free of unusual noises, operate within the proper temperature range, and stop when the ignition key is shut off or stop button is depressed. |
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Steering and Handling |
Check that the power assist works properly. Make sure that the steering wheel does not vibrate abnormally at idle or road speed. Make sure that the steering wheel is centered when traveling in a straight line. Check that the vehicle does not drift to either side on flat road surfaces. Make sure that the vehicle does not vibrate or shake abnormally. |
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Noise, Vibration, Squeaks, or Rattles |
Check that the vehicle is free of noise, vibrations, squeaks, or rattles. Tighten any loose fasteners. |
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Heater / Defrost - Front |
Check the heater operation after the vehicle has reached operating temperature. Operate blower motor at all speeds. Operate the system in all modes. Check for hot air at all appropriate outlets. Check for temperature control operation. |
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Air Conditioning |
Make sure that the A/C system cools properly. Operate blower motor at all speeds. Check for cool air at all temperature outlets. Operate the system in all modes. |
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Rear Heater and Air Conditioning |
Check the rear heater and A/C for proper operation. |
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Defrost - Rear |
Make sure that the electric heated rear defroster operates correctly. Turn on and feel for warmth. |
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Blindspot Monitoring System (if equipped) |
While on road test, verify that the visual warning indicators located on the side view mirrors are operating properly when an object is within the detection zone. |
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Cruise Control (if equipped) |
Check the "on/off" switch. Check the "set" operation. Check the "resume" function. Check the "accelerate" and "decelerate" function. Check the "cancel" button. Check the brake/clutch release function. If equipped, verify operation of Adaptive Cruise Control function. |
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Set Compass Variance / Calculation (if equipped) |
Refer to the service information on TechCONNECT for information regarding compass setting procedures. |
NEW VEHICLE PREP INSTRUCTIONS - ROAD TEST
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DESCRIPTION |
ACTION |
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|---|---|---|---|
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Electronic Sway Bar Disconnect (if equipped) |
With vehicle in four wheel drive, press the sway bar switch to activate the system. Verify that the "Sway Bar Indicator Light" is illuminated. Do not exceed 18 MPH / 29 KMPH
while the front sway bar is disconnected. Failure to follow these
instructions may result in possible serious or fatal injury. |
||
|
Transfer Case (if equipped) |
Shift the transfer case through all ranges to make sure all shifting is smooth and operates properly. |
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Load Leveling Air Suspension (if equipped) |
Use the terrain select switch to change the ride height during normal driving conditions. Cycle through each selection and verify proper operation of the air suspension system. |
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Tire Pressure Monitoring System |
Verify that Tire Pressure Monitoring Indicator Light is not illuminated when tires are above minimum inflation recommendations. Make sure that indicator lamp is not flashing/chiming. |
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Park Assist (if equipped) |
Put vehicle in reverse and slowly back up toward an object. Verify that Park Assist warning icon, lights and chimes operate properly as object is approached. |
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Back-Up Camera (if equipped) |
Put vehicle in reverse, verify that screen provides a clear and visible image from rear of vehicle. |
NEW VEHICLE PREP INSTRUCTIONS - INTERIOR
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DESCRIPTION |
ACTION |
|---|---|
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Visually Inspect Interior Parts for Damage, Fit, etc. |
From the interior of the vehicle, open and close all doors to make sure ease of operation. Fully open and close the glove box to make sure proper operation. Fully open and close the console door to make sure proper operation. Check interior panels for proper fit and free from damage. |
|
All Interior Lamps and Horn |
Operate and visually inspect all interior lights and switches, including: Dome/Map lamps, and if equipped the following: vanity mirror lamps, glove box lamps, ash tray lamp, cigar lighter lamp, radio lamps, door mounted lamps, illuminated entry system. Make sure that the horn operates properly. |
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Rear View Mirror |
Check that the rearview mirror's day/night function Is operating properly. |
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Front and Rear Wipers and Washers |
Activate front windshield wipers, and if equipped, rear window wipers and check for proper operation at all speeds. Activate the front and if equipped, the rear washer. Check the spray pattern for proper operation and aim. Check the intermittent wipe feature for proper operation. |
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All interior Door Locks including Child Locks |
Check all interior door locks for proper operation, including rear child safety door locks if equipped. Place in the unlocked position. |
NEW VEHICLE PREP INSTRUCTIONS - INTERIOR
|
DESCRIPTION |
ACTION |
|---|---|
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Steering Wheel Mounted Controls |
Check all steering wheel controls for proper operation. |
|
Memory Mirror / Seat |
Verify the proper operation of the memory mirror and seat system. |
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Cigar Lighter |
Check cigar lighter for proper operation. |
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Power Windows and Window Lock Switch |
Fully open and close all power windows to make sure proper operation and sealing. Make sure that the windows operate properly at each door. Verify that window lock button is operating properly. |
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Power Adjustable Pedals (if equipped) |
Check the adjustable pedals for proper operation by pressing the switch on the steering column. |
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Outside Power Mirrors |
Check power mirrors for proper operation. |
|
Heated Mirrors (if equipped) |
Check power heated mirrors for proper operation. |
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Power Folding Mirrors (if equipped) |
Check power folding mirrors for proper operation. |
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Seats and Seat Belts - All Adjustments |
Check for correct installation and operation of seat and shoulder belts, and retractors. Check that the restraint system safety labels regarding the use of seatbelts and airbags are in place. Fully cycle the seats for proper adjustments and verify that each seat is securely mounted. Fold down and latch the rear seats. Pull forward to check that the latches operate correctly. Check for proper head restraint operation. |
|
Convertible Top (If equipped) |
Cycle the convertible top. Check and adjust alignment as required. In cold weather, allow the top to reach room temperature before cycling. |
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FIAT Cabrio Top (if equipped) |
Cycle the convertible top. Check and adjust alignment as required. In cold weather, allow the top to reach room temperature before cycling. |
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Skyslider (if equipped) |
Cycle the Skyslider roof. Check and adjust alignment as required. |
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Power Sunroof (if equipped) |
Cycle sunroof. Make sure that the sunroof opens and closes easily. Verify proper operation of one touch open/close feature if equipped. |
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Set Clock(s) |
Set all clocks to correct time. Refer to Owner's Manual for information regarding clock setting procedures. |
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Audio System |
Turn the radio on and check reception in both AM and FM modes. Check that the CD player operates properly. Check for good sound quality from all speakers. |
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Satellite Radio (if equipped) |
Turn on satellite radio and verify reception. |
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Disable Front Seat Video (if equipped) |
Use the scantool to disable front seat video while vehicle not in park. |
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Video System (if equipped) |
Test the DVD player to make sure that a DVD will load properly and display on the screen. |
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Satellite Streaming Video (if equipped) |
Satellite Streaming Video. |
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Wireless Headphones / Video Remote (if equipped) |
Check for proper operation of the Wireless Headphones / Video Remote. |
NEW VEHICLE PREP INSTRUCTIONS - INTERIOR
|
DESCRIPTION |
ACTION |
|---|---|
|
Heated Steering Wheel (if equipped) |
Verify that heated steering wheel is functioning properly. |
|
Rear Sliding Window (if equipped) |
Check for proper operation of the manual or power rear sliding window. |
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Power Outlet(s) |
Check all power outlets for proper operation. |
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Integrated Child Seat / Belt |
Check the child restraints and child seats for proper operation. |
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Place tire changing instruction sheet in left rear quarter panel storage compartment (RT only) |
Place tire changing instruction sheet in left rear quarter panel storage compartment (RT only). |
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Storage bins properly seated around the spare tire (WK only) |
Verify that storage bins are properly seated. |
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Power folding Headrests (if equipped) |
Verify proper operation of power folding third row head restraints by pressing the power folding switch located on the instrument panel switch bank. |
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Heated Seats (if equipped) |
Check for proper operation of heated seats on all power levels, on all equipped seats. |
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Power Cooled Seats (if equipped) |
Check for proper operation of ventilated seats on all power levels, on all equipped seats. |
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Heated / Cooled Cup Holders (if equipped) |
Check for proper operation of the heated and cooled and cooled cupholders. |
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Cargo Compartment Cover (if equipped) |
Check the rear cargo compartment cover is operating properly. |
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Vinyl Floor Covering (if equipped) |
Verify properly equipped. |
NEW VEHICLE PREP INSTRUCTIONS - EXTERIOR
|
DESCRIPTION |
ACTION |
|---|---|
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Inspect Body and Paint for Damage and Fit/ Finish |
Inspect the body exterior for damage, loose or missing items. During the inspection, make sure that no vehicle damage occurred from the time the vehicle was received and the beginning of the New Vehicle Preparation. |
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Exterior Lamps - Headlamps, Turn Signals, Hazards, Park/Tail/License Plate, Trunk Lights, etc. |
Operate and visually inspect the following: Headlamps (High/Low Beams), turn signals, hazard warning flashers, parking/tail/license plate lamps, reverse/back up lamps, fog lamps, stop lamps including center mounted stop lamp, daytime running lamps (if equipped), clearance lamps, cargo bed lamps, any other lamps. |
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Lock and Unlock all doors with all mechanical keys |
Verify all doors lock and unlock with all mechanical keys. |
NEW VEHICLE PREP INSTRUCTIONS - EXTERIOR
|
DESCRIPTION |
ACTION |
|---|---|
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Doors, Liftgate and Tailgate - Adjust Strikers as Needed |
Open each door/liftgate/tailgate from the outside to check outside door handle operation. Check the door detent. Partially close all doors to check the open-door detent. Close all doors/liftgates/tailgates to check the operation of latches and strikers. Adjust strikers as required. Verify liftgate/tailgate ease of operation. |
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Power Liftgate - Inspect for fit and operation (if equipped) |
Verify all modes of operation of the power liftgate, including operating the liftgate using the inside switches and the Remote Keyless Entry transmitter. |
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Power Sliding Door - Inspect for Fit and Operation (if equipped) |
Verify all modes of operation of the power sliding door, including operating the sliding door using the inside switches and the Remote Keyless Entry transmitter. |
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Security Alarm Test (if equipped) |
Lock doors using the Remote Keyless Entry Transmitter. Verify the operation of the Vehicle Security System warning lamp. |
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Passive Entry (if equipped) |
Verify that the Keyless Enter-N-Go feature is operating properly, by grabbing the door handle of the locked vehicle, while the Remote Keyless Entry transmitter key is within 5 feet of the vehicle. The door should unlock automatically. |
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Remote Keyless Entry (if equipped) |
Verify that doors unlock properly using all key FOBS. |
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Remote Start (if equipped) |
Verify that engine starts with all keys when using Remote Keyless Entry Transmitter. |
|
Top (Wrangler) |
For Wrangler equipped with soft top, verify opening and closing operation. For Hard/Soft Top, verify top fits and is seated properly. |
NEW VEHICLE PREP INSTRUCTIONS - VEHICLE STORAGE
|
DESCRIPTION |
ACTION |
|---|---|
|
Keep all protective transit film, wheel covers and films on vehicle until sold |
Keep all protective transit film, wheel covers and films on vehicle until sold. |
|
Inflate tire pressure to maximum side wall pressure |
Inflate tire pressure to maximum side wall pressure (except heavy duty trucks.) |
|
Put Vehicle into Ship Mode (if no IOD fuse) |
Simultaneously press the "Front Defrost" and "List/Enter" buttons and hold for five (5) seconds. The EVIC display will update once the vehicle goes into ship mode. |
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Remove ignition off draw (IOD) Fuse |
Remove fuse before storing vehicle to conserve battery. |
NEW VEHICLE PREP INSTRUCTIONS - FINAL DETAIL & INSPECTION
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DESCRIPTION |
ACTION |
|---|---|
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Perform all incomplete recalls and RRTs |
Perform all incomplete recalls and RRTs. |
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Remove interior and exterior Transportation Protective Covers |
Remove exterior protective coatings/coverings from vehicle, remove interior protective covers, grease markings on door jambs, unnecessary labels, etc. |
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Inspect paint and body, touch up as needed |
Make sure that the body is free from paint chips or scratches. Touch up any chips/scratches using thin layers of paint. Make sure that the body is free from dings and dents. |
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Install IOD Fuse or put vehicle into Customer Mode |
Install fuse or place vehicle into customer mode prior to delivery. |
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Test and record battery state of charge |
Check the battery state of charge by connecting a digital voltmeter at the jump-start locations. The battery voltage should be at least 12.4 volts. If charging is necessary, follow the service manual procedures and recharge the battery. Record voltage on New Vehicle Prep (NVP) form. |
|
Adjust tire pressures including spare to door placard |
Adjust tire pressures including spare to door placard. |
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Reset Tire Pressure Light Load Switch (if equipped) |
Reset the Tire Pressure Light Load Switch back to the "Light Load" setting using the switch on the instrument panel. |
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Top off Diesel Exhaust Fluid reservoir |
Fill the Diesel Exhaust Fluid Reservoir located behind the cab on the driver's side of truck (clearly marked in blue) with Mopar Diesel Exhaust Fluid prior to customer delivery. |
|
Wash and clean vehicle exterior |
Wash the entire vehicle. Clean the tire sidewalls and wheel/wheel covers (use non - acidic wheel cleaner). Clean exterior/interior glass surfaces. |
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Clean vehicle interior |
Inspect the interior trim, seats, carpeting, and moldings. Clean as necessary. |
|
Fill Fuel Tank with specified grade |
Fill fuel tank with the specified grade of fuel. Refer to owner's manual or information tag behind the fuel filler. |