PUMP, Windshield Washer

DESCRIPTION
OPERATION
DIESEL ENGINE
GASOLINE ENGINE
DIESEL ENGINE
GASOLINE ENGINE

DESCRIPTION

There are two washer pump/motor units available on this vehicle: a single unit (1) for vehicles with only the front wiper and washer system, and a dual unit (2) for vehicles with both the front and rear wiper and washer systems. Both washer pump/motor units are located at the top of a sump area of the washer reservoir within the engine compartment. A small permanently lubricated and sealed reversible electric motor (10) is coupled to the rotor-type washer pump (9). The use of an integral valve body (6) allows the dual washer pump/motor unit to provide washer fluid to either the front or the rear washer systems, depending upon the direction of the motor/pump impeller rotation.

An inlet nipple (7) on the pump housing passes through a rubber grommet seal/filter screen installed in a dedicated mounting hole of the washer reservoir sump. The filter screen prevents most debris from entering the pump housing. When the pump is installed in the reservoir one barbed outlet nipple (8) on the pump valve body housing connects the unit to the front washer hose, while the second nipple (5) on the dual pump connects the unit to the rear washer hose.

The washer pump/motor unit is retained on the reservoir by the interference fit between the pump inlet nipple and the grommet seal, and by a snap post (3) at the top of the pump motor housing that is engaged into a receptacle on the reservoir which is a light snap fit. An integral connector receptacle (4) on the top of the motor housing connects the unit to the vehicle electrical system through a dedicated take out and connector of the engine compartment wire harness.

The washer pump/motor unit cannot be repaired. If ineffective or damaged, the entire washer pump/motor unit must be replaced.

OPERATION

The dual washer pump/motor unit features a reversible electric motor. The direction of the motor is controlled by hard wired outputs from the Totally Integrated Power Module (TIPM). When battery current and ground are applied to the two pump motor terminals, the motor rotates in one direction. When the polarity of these connections is reversed, the motor rotates in the opposite direction. When either the single or the dual pump motor is energized, the rotor-type pump pressurizes the washer fluid and forces it through one of the pump outlet nipples, and into the front or rear washer plumbing.

The TIPM controls the hard wired outputs to the pump motor based upon electronic washer request messages received over the Controller Area Network (CAN) data bus from the ElectroMechanical Instrument Cluster (EMIC) (also known as the Cab Compartment Node/CCN). The EMIC receives electronic washer switch status messages over a Local Interface Network (LIN) bus connection from the Steering Control Module (SCM) within the left (lighting) multi-function switch housing. The SCM monitors hard wired analog and multiplex inputs from the washer switch circuitry contained within the right (wiper) multi-function switch to determine the proper electronic messages to send.

Washer fluid is drawn through the pump inlet nipple from the washer reservoir to the inlet port of the washer pump housing. An integral valve body is located in a housing on the outlet port side (2) of the dual pump housing. A diaphragm (4) in this valve body controls which washer system plumbing receives the washer fluid being pressurized by the pump.

When the dual pump impeller (1) rotates in the counterclockwise direction (viewed from the bottom), the biased diaphragm is sealing off the rear washer system outlet and nipple so the pressurized washer fluid is pushed out through the pump front outlet port and the front washer outlet nipple (5). When the pump impeller rotates in the clockwise direction (viewed from the bottom), pressurized washer fluid is pushed out through the pump rear outlet port and moves the diaphragm to open the rear washer outlet nipple and seal off the front washer outlet nipple, then the pressurized washer fluid is pushed out through the rear washer outlet nipple (3).

The washer pump/motor unit and the hard wired motor control circuits from the TIPM may be diagnosed using conventional diagnostic tools and procedures. Refer to the appropriate wiring information. However, conventional diagnostic methods will not prove conclusive in the diagnosis of the washer pump/motor unit or the electronic controls or communication between other modules and devices that provide some features of the front and rear wiper and washer system. The most reliable, efficient, and accurate means to diagnose the washer pump/motor unit or the electronic controls and communication related to washer pump/motor unit operation requires the use of a diagnostic scan tool. Refer to the appropriate diagnostic information.

DIESEL ENGINE

NOTE:
Both the single and dual washer pump/motor unit can be removed from the washer reservoir without removing the reservoir from the vehicle using the following procedure.

Disconnect and isolate the battery negative cable.

Siphon the washer fluid from the washer reservoir (1) on the left side of the radiator shroud into a clean container for reuse.

Disconnect the engine compartment wire harness connector from the washer pump/motor unit (6) connector receptacle (2) on the top of the motor housing.

Disconnect the front washer hose (5) from the washer pump/motor unit outlet nipple.

Disconnect the rear washer hose (4) from the washer pump/motor unit outlet nipple, if the vehicle is so equipped.

Pull the top of the washer pump/motor unit away from the reservoir far enough to disengage the snap post (3) on the top of the motor housing from the receptacle in the reservoir.

Pull the washer pump/motor unit straight up and out of the washer reservoir far enough to disengage the inlet nipple from the rubber grommet seal/filter screen in the reservoir. Care must be taken not to damage the reservoir.

Remove the rubber grommet seal/filter screen for the washer pump from the pump mounting hole in the washer reservoir and discard.

GASOLINE ENGINE

NOTE:
Both the single and dual washer pump/motor unit can be removed from the washer reservoir without removing the reservoir and component tray unit from the vehicle using the following procedure.

Disconnect and isolate the battery negative cable.

Siphon the washer fluid from the washer reservoir (6) on the forward end of the component tray (3) on the left side of the engine compartment into a clean container for reuse.

Reach into the well of the component tray directly behind the washer reservoir to access and disconnect the engine compartment wire harness connector from the washer pump/motor unit (1) connector receptacle (2) on the top of the motor housing.

Disconnect the front washer hose (4) from the washer pump/motor unit outlet nipple.

Disconnect the rear washer hose (7) from the washer pump/motor unit outlet nipple, if the vehicle is so equipped.

Pull the top of the washer pump/motor unit away from the reservoir far enough to disengage the snap post (5) on the top of the motor housing from the receptacle in the reservoir.

Pull the washer pump/motor unit straight up and out of the washer reservoir far enough to disengage the inlet nipple from the rubber grommet seal/filter screen in the reservoir. Care must be taken not to damage the reservoir.

Remove the rubber grommet seal/filter screen for the washer pump from the pump mounting hole in the washer reservoir and discard.

DIESEL ENGINE

Install a new rubber grommet seal/filter screen unit into the washer pump mounting hole in the washer reservoir (1). Always use a new rubber grommet seal/filter screen on the reservoir.

Position the inlet nipple of the washer pump (6) to the rubber grommet seal/filter screen in the washer reservoir.

Using hand pressure, press firmly and evenly downward on the washer pump/motor unit until the inlet nipple is fully seated in the rubber grommet seal/filter screen in the pump mounting hole of the reservoir.

Press the top of the washer pump/motor unit toward the reservoir far enough to engage the snap post (3) on the top of the motor housing into the receptacle in the reservoir.

If the vehicle is so equipped, reconnect the rear washer hose (4) to the barbed pump outlet nipple.

Reconnect the front washer hose (5) to the barbed pump outlet nipple.

Reconnect the engine compartment wire harness connector for the washer pump/motor unit to the connector receptacle (2) on the top of the motor housing.

Reconnect the battery negative cable.

Refill the washer reservoir with the washer fluid siphoned from the reservoir during the removal procedure.

GASOLINE ENGINE

Reach into the well of the component tray (3) directly behind the washer reservoir to access and Install a new rubber grommet seal/filter screen unit into the washer pump mounting hole in the washer reservoir (6). Always use a new rubber grommet seal/filter screen on the reservoir.

Position the inlet nipple of the washer pump (1) to the rubber grommet seal/filter screen in the washer reservoir.

Using hand pressure, press firmly and evenly downward on the washer pump/motor unit until the inlet nipple is fully seated in the rubber grommet seal/filter screen in the pump mounting hole of the reservoir.

Press the top of the washer pump/motor unit toward the reservoir far enough to engage the snap post (5) on the top of the motor housing into the receptacle in the reservoir.

If the vehicle is so equipped, reconnect the rear washer hose (7) to the barbed pump outlet nipple.

Reconnect the front washer hose (4) to the barbed pump outlet nipple.

Reconnect the engine compartment wire harness connector for the washer pump/motor unit to the connector receptacle (2) on the top of the motor housing.

Reconnect the battery negative cable.

Refill the washer reservoir with the washer fluid siphoned from the reservoir during the removal procedure.