2012 Jeep Wrangler JK Factory Service Manual 23 - Body

Gap and Flush

SPECIFICATIONS

SPECIFICATIONS

GAP AND FLUSH


INDEX

DESCRIPTION

FIGURE

TWO DOOR

Figure 1

FOUR DOOR

Figure 2


Figure 1 - TWO DOOR - JK72



NOTE:

All dimensions are in millimeters.


GAP AND FLUSH MEASUREMENTS

DIMENSION

DESCRIPTION

GAP

FLUSH

1

Fender to Grille

--

0.0 +/- 2.0

2

Hood/Fender to Grille

7.0 +/- 2.0

Parallel within 1.5

Side to Side 2.0

--

3

Hood to Grille

--

Hood O/F 1.0 +/- 2.0

Parallel within 1.5

4

Hood to Cowl Grille

7.0 +/- 2.0

Parallel within 1.5

0.0 +/- 2.0

5

Cowl Grille to Windshield

5.0 +/- 2.0

Parallel within 1.5

0.0 +/- 2.0

6

Cowl Grille to Cowl End Cap

5.5 +/- 1.5

0.0 +/- 1.5

7

Cowl Panel Windshield Reinforcement

To Windshield 4.0 +/- 1.5

Parallel within 1.5

To Cowl End Cap 3.0 +/- 2.0

--

8

Windshield to Hard/Soft Top

5.0 +/- 2.0

Parallel within 2.0

O/F 1.0 +/-2.0

9

Hard/Soft Top to Front Door

5.0 +/- 2.0

Parallel within 1.5

12.0 +/- 2.0 at Drip Rail

0.0 +/- 1.5 at Belt Line

10

Fuel Filler Door to Body Side

0.0 + 1.5/-0.0

--

11

Windshield Reinforcement to Door

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

12

Front Door to Body Side

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

Allow additional +/- 0.5 with Side Curtain

13

Hood to Fender

6.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

14

Fender/Wheel Flare to Fascia

16.0 +/- 4.0

Parallel within 3.0

--

15

Grille to Bumper

11.0 +/- 4.0

Parallel within 3.0

--

16

Grille to Valance Cover

13.0 +/- 4.0

--

17

Windshield to Door

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

Allow additional +/- 0.5 with Side Curtain

18

Hood to Cowl Grille End Cap

7.0 +/- 2.0

Parallel within 1.5

0.0 +/- 1.5

19

Cowl End Cap to Fender

5.5 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

20

Windshield Reinforcement to Fender

7.0 +/- 2.0

0.0 +/- 1.5

21

Fender to Door

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

22

Fender to Body Side

5.0 +/- 1.5

0.0 +/- 1.5

23

Hard/Soft Top to Body

16.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

24

Rear Bumper to Wheel Flare

19.0 +/- 5.0

0.0 +/- 4.0

25

Rear Bumper to Body Side

13.0 +/- 3.0

--

26

Rear Bumper to Swing Gate

34.5 +/- 3.0

Parallel within 3.0

--

27

Swing Gate to Body

5.0 +/- 1.5

Parallel within 1.5

Side to Side 2.0

0.0 +/- 1.5

Parallel within 1.5


Figure 2 - FOUR DOOR


NOTE:

All dimensions are in millimeters.


DIMENSION

DESCRIPTION

GAP

FLUSH

1

Fender to Grille

--

0.0 +/- 2.0

2

Hood/Fender to Grille

7.0 +/- 2.0

Parallel within 1.5

Side to Side 2.0

--

3

Hood to Grille

--

Hood O/F 1.0 +/- 2.0

Parallel within 1.5

4

Hood to Cowl Grille

7.0 +/- 2.0

Parallel within 1.5

0.0 +/- 2.0

5

Cowl Grille to Windshield

5.0 +/- 2.0

Parallel within 1.5

0.0 +/- 2.0

6

Cowl Grille to Cowl End Cap

5.5 +/- 1.5

0.0 +/- 1.5

7

Cowl Panel Windshield Reinforcement

To Windshield 4.0 +/- 1.5

Parallel within 1.5

To Cowl End Cap 3.0 +/- 2.0

--

8

Windshield to Hard/Soft Top

5.0 +/- 2.0

Parallel within 2.0

O/F 1.0 +/-2.0

9

Hard/Soft Top to Front Door

5.0 +/- 2.0

Parallel within 1.5

12.0 +/- 2.0

10

Hard/Soft Top to Rear Door

5.0 +/- 2.0

Parallel within 1.5

12.0 +/- 2.0 at Drip Rail

0.0 +/- 1.5 at Belt Line

11

Fuel Filler Door to Body Side

0.0 + 1.5/-0.0

--

12

Rear Door to Body Side

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

Allow additional +/- 0.5 with Side Curtain

13

Windshield Reinforcement to Door

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

14

Front Door to Body Side

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

Allow additional +/- 0.5 with Side Curtain

15

Hood to Fender

6.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

16

Fender/Wheel Flare to Fascia

16.0 +/- 4.0

Parallel within 3.0

--

17

Grille to Bumper

11.0 +/- 4.0

Parallel within 3.0

--

18

Grille to Valance Cover

13.0 +/- 4.0

--

19

Windshield to Door

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

Allow additional +/- 0.5 with Side Curtain

20

Hood to Cowl Grille End Cap

7.0 +/- 2.0

Parallel within 1.5

0.0 +/- 1.5

21

Cowl End Cap to Fender

5.5 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

22

Windshield Reinforcement to Fender

7.0 +/- 2.0

0.0 +/- 1.5

23

Fender to Door

5.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

24

Fender to Body Side

5.0 +/- 1.5

0.0 +/- 1.5

25

Hard/Soft Top to Body

16.0 +/- 1.5

Parallel within 1.5

0.0 +/- 1.5

26

Rear Bumper to Wheel Flare

19.0 +/- 5.0

0.0 +/- 4.0

27

Rear Bumper to Body Side

13.0 +/- 3.0

--

28

Rear Bumper to Swing Gate

34.5 +/- 3.0

Parallel within 3.0

--

29

Swing Gate to Body

5.0 +/- 1.5

Parallel within 1.5

Side to Side 2.0

0.0 +/- 1.5

Parallel within 1.5