2012 Jeep Wrangler JK Factory Service Manual 25 - Emissions Control

VALVE, Exhaust Gas Recirculation (EGR) Airflow Control

DESCRIPTION

DESCRIPTION

The EGR air control valve is located near the center of the intake manifold.

REMOVAL

REMOVAL

Special Tools: Click to display a list of tools used in this procedure

  1. Disconnect the negative battery cable.

    2.  
  2. Loosen clamp and disconnect air tube from air control valve.

    3.  
  3. Disconnect EGR air flow control valve harness connector (1).

    4.  
  4. Remove bolts (1) and the EGR air control valve (2).

    5.  
  5. Remove and discard O-ring gasket.

    6.  
  6. Install the Set, Universal Protective Cap 10368 into intake manifold opening.

    7.  

INSTALLATION

INSTALLATION

Special Tools: Click to display a list of tools used in this procedure

  1. Remove the Set, Universal Protective Cap 10368 from intake manifold opening.

    2.  
  2. Clean the gasket surface areas.

    3.  
  3. Install a new O-ring gasket (1).

    4.  
  4. Install EGR air control valve (2). Tighten bolts (1) to 11 N·m (97 in. lbs.).


    5.  
  5. Connect air control valve harness (1).

    6.  
  6. Connect air tube to air control valve and securely tighten clamp.

    7.  
  7. Connect the negative battery cable.

    8.