2012 Jeep Wrangler JK Factory Service Manual 14 - Fuel System

SENSOR, Fuel Pressure

DESCRIPTION

DESCRIPTION

WARNING:

High-pressure fuel lines deliver fuel under extreme pressure from the injection pump to the injectors. This may be as high as 1800 bar (26,106 psi). Use extreme caution when inspecting for high-pressure fuel leaks. Fuel under this amount of pressure can penetrate skin causing personal injury or death. Inspect high-pressure fuel leaks with a sheet of cardboard. Wear safety goggles and adequate protective clothing when servicing fuel system.


The fuel rail pressure sensor (1) screws into the fuel rail (2) at the top of the engine. The Powertrain Control Module (PCM) uses this sensor to monitor the fuel rail pressure.

OPERATION

OPERATION

Review the high pressure fuel system warning.

The fuel flows to the fuel pressure sensor through an opening in the rail, the end of which is sealed off by the sensor diaphragm. Pressurized fuel reaches the sensor's diaphragm through a blind hole. The sensor element (semiconductor device) converts the pressure to an electric signal is mounted on this diaphragm. The signal generated by the sensor is monitored by the Powertrain Control Module (PCM).

REMOVAL

REMOVAL

WARNING:

High pressure fuel spray can cause severe cuts, and is extremely flammable. Before opening any part of the high pressure fuel system, wait for a minimum of 30 seconds after turning off the engine to allow pressure to bleed down from the high pressure side of the fuel system. Otherwise severe personal injury can result when the high pressure fuel system is opened.

WARNING:

No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing.

WARNING:

When working with parts on the high side of the fuel injection system such as the fuel rail and high pressure injector lines, slowly loosen the part to allow any residual pressure to bleed down from the high pressure side of the system.




NOTE:

The fuel pressure sensor is not a serviceable item. If diagnosis has lead you to replace the fuel pressure sensor, then a new fuel rail has to be installed.

  1. Disconnect the negative battery cable.

  2.  
  3. Remove the four nuts and the engine cover.

  4.  
  5. Remove the fuel rail (2) (Refer to 14 - Fuel System/Fuel Delivery/RAIL, Fuel - Removal) .

  6.  

INSTALLATION

INSTALLATION

WARNING:

High-pressure fuel lines deliver fuel under extreme pressure from the injection pump to the injectors. This may be as high as 1800 bar (26,106 psi). Use extreme caution when inspecting for high-pressure fuel leaks. Fuel under this amount of pressure can penetrate skin causing personal injury or death. Inspect high-pressure fuel leaks with a sheet of cardboard. Wear safety goggles and adequate protective clothing when servicing fuel system.


  1. Install the fuel rail (2) (Refer to 14 - Fuel System/Fuel Delivery/RAIL, Fuel - Installation) .

  2.  
  3. Install the engine cover and securely tighten the four nuts.

  4.  
  5. Connect the negative battery cable.

  6.