SPECIFICATIONS
GENERAL SPECIFICATIONS
|
Description |
Specification |
|---|---|
|
Type |
60° DOHC V-6 24-Valve |
|
Compression Ratio |
10.2:1 |
|
Lead Cylinder |
#1 Right Bank |
|
Firing Order |
1-2-3-4-5-6 |
|
Description |
Metric |
Standard |
|
Displacement |
2.985 Liters |
182 Cubic Inches |
|
Bore and Stroke |
91.0 x 76.5 mm |
3.583 in. x 3.012 in. |
CYLINDER BLOCK
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Cylinder Bore Diameter - Grade 1 |
90.995 mm ± 0.005 mm |
3.5825 in. ± 0.0002 in. |
|
Cylinder Bore Diameter - Grade 2 |
91.005 mm ± 0.005 mm |
3.5829 in. ± 0.0002 in. |
|
Cylinder Bore Out-of-Round (Max.) |
0.009 mm |
0.00035 in. |
|
Cylinder Bore Cylindricity |
0.014 mm |
0.0006 in. |
|
Crankshaft Bore Taper* (Max.) |
0.006 mm |
0.0002 in. |
|
*Measured over length of bulkhead |
||
|
Engine Oil Galley Plug** |
0.0 mm – 2.0 mm |
0.0 in – 0.0787 in |
|
**Measured proud of machined surface |
||
PISTONS
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Material |
Cast Aluminum Alloy |
|
|
Piston Diameter (Metal to Metal) - Grade 1 |
90.955 mm ± 0.005 mm |
3.5809 in. ± 0.0002 in. |
|
Piston Diameter (Metal to Metal) - Grade 2 |
90.965 mm ± 0.005 mm |
3.5813 in. ± 0.0002 in. |
|
Piston Diameter (Metal to Coating) - Grade 1 |
90.970 - 91.000 mm |
3.5815 - 3.5827 in. |
|
Piston Diameter (Metal to Coating) - Grade 2 |
90.980 - 91.010 mm |
3.5819 - 3.5831 in. |
|
Clearance at Size Location (Metal to Metal) |
0.030 - 0.050 mm |
0.0012 - 0.0020 in. |
|
Clearance at Size Location (Metal to Coating) |
–0.010 - 0.030 mm |
–0.0004 - 0.0012 in. |
|
Piston Weight |
375.3 - 385.3 grams |
13.238- 13.591 oz. |
|
Piston Pin Offset |
0.8 mm |
0.031 in. |
|
Piston Ring Groove Diameter - No. 1 |
83.85 - 83.65 mm |
3.301 - 3.293 in. |
|
Piston Ring Groove Diameter - No. 2 |
82.05 - 81.85 mm |
3.230 - 3.222 in. |
|
Piston Ring Groove Diameter - No. 3 |
84.20 - 84.00 mm |
3.315 - 3.307 in. |
PISTON PINS
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Type |
Full Floating |
|
|
Pin Diameter |
21.9985 ± 0.0015 mm |
0.86608 ± 0.00006 in. |
|
Clearance in Piston |
0.003 - 0.012 mm |
0.0001 - 0.0005 in. |
|
Clearance in Rod |
0.011 - 0.024 mm |
0.0004 - 0.0009 in. |
PISTON RINGS
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Ring Gap - Number 1 Ring (Top) |
0.22 - 0.37 mm |
0.009 - 0.015 in. |
|
Ring Gap - Number 2 Ring (Center) |
0.27 - 0.42 mm |
0.011 - 0.017 in. |
|
Ring Gap - Oil Control Ring (Steel Rails) |
0.15 - 0.66 mm |
0.006 - 0.026 in. |
PISTON RING SIDE CLEARANCE
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Number 1 Ring (Top) |
0.025 - 0.083 mm |
0.0010 - 0.0033 in. |
|
Number 2 Ring (Center) |
0.030 - 0.078 mm |
0.0012 - 0.0031 in. |
|
Oil Control Ring (Steel Rails) |
0.061 - 0.210 mm |
0.0024 - 0.0083 in. |
PISTON RING WIDTH
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Number 1 Ring (Top) |
2.80 - 3.00 mm |
0.110 - 0.118 in. |
|
Number 2 Ring (Center) |
3.37 - 3.67 mm |
0.133 - 0.144 in. |
|
Oil Control Ring (Steel Rails) |
1.930 - 2.083 mm |
0.076 - 0.082 in. |
CONNECTING RODS
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Bearing Clearance (With Crush) |
0.023 - 0.064 mm |
0.0009 - 0.0025 in. |
|
Side Clearance |
0.070 - 0.370 mm |
0.0028 - 0.0146 in. |
|
Side Clearance (Max.) |
0.370 mm |
0.0146 in. |
|
Piston Pin Bore Diameter |
22.016 ± 0.005 mm |
0.8668 ± 0.0002 in. |
|
Bearing Bore Out of Round (Max.) |
0.008 mm |
0.0003 in. |
|
Total Weight (Less Bearing) |
512.6 ± 8 grams |
18.08 ± 0.28 oz. |
CRANKSHAFT MAIN BEARING JOURNALS
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Diameter |
67.996 ± 0.011 mm |
2.677 ± 0.0004 in. |
|
Bearing Clearance |
0.024 - 0.050 mm |
0.0009 - 0.0020 in. |
|
Bearing Clearance (Max.) |
0.050 mm |
0.0020 in. |
|
Out of Round (Max.) |
0.005 mm |
0.0002 in. |
|
Taper (Max.) |
0.005 mm |
0.0002 in. |
|
End Play |
0.050 - 0.290 mm |
0.0020 - 0.0114 in. |
|
End Play (Max.) |
0.290 mm |
0.0114 in. |
CONNECTING ROD JOURNALS
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Diameter |
59.0 ± 0.009 mm |
2.3228 ± 0.0035 in. |
|
Bearing Clearance |
0.023 - 0.064 mm |
0.0009 - 0.0025 in. |
|
Out of Round (Max.) |
0.005 mm |
0.0002 in. |
|
Taper (Max.) |
0.005 mm |
0.0002 in. |
CAMSHAFT
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Bore Diameter - No. 1 Cam Towers |
32.020 - 32.041 mm |
1.2606 - 1.2615 in. |
|
Bore Diameter - No. 2, 3, 4 Cam Towers |
24.020 - 24.041 mm |
0.9457 - 0.9465 in. |
|
Bearing Journal Diameter - No. 1 |
31.976 - 31.995 mm |
1.2589 - 1.2596 in. |
|
Bearing Journal Diameter - No. 2, 3, 4 |
23.977 - 23.996 |
0.9440 - 0.9447 in. |
|
Bearing Clearance - No. 1 |
0.025 - 0.065 mm |
0.00010 - 0.0026 in. |
|
Bearing Clearance - No. 2, 3, 4 |
0.024 - 0.064 mm |
0.0009 - 0.0025 in. |
|
End Play |
0.075 - 0..251 mm |
0.003 - 0.010 in. |
VALVE TIMING-INTAKE VALVES
|
Description |
Specification |
|---|---|
|
Opens |
2.7° (ATDC) |
|
Closes |
82° (ABDC) or 262° (ATDC) |
|
Duration |
235° |
|
Centerline |
142° (ATDC) |
|
Note: Units are in crank degrees, using 0.1524 mm (0.006 in.) valve lift as the threshold. |
VALVE TIMING-EXHAUST VALVES
|
Description |
Specification |
|---|---|
|
Opens |
61° (BBDC) or 241° (BTDC) |
| Centerline | 119° |
|
Closes |
10° (ATDC) |
|
Duration |
251° |
|
Valve Overlap |
N/A |
|
Note: Units are in crank degrees, using 0.1524 mm (0.006 in.) valve lift as the threshold. |
CYLINDER HEAD
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Gasket Thickness* (Compressed) |
0.52 - 0.62 mm |
0.020 - 0.024 in. |
|
Flatness (Head Gasket Surface) |
0.09 mm |
0.0035 in. |
|
Valve Seat Angle |
44.75° ± 0.25° from the valve guide axis |
|
|
Valve Seat Runout (relative to the valve guide axis) - Intake and Exhaust |
0.050 mm |
0.002 in. |
|
Intake Valve Seat Width |
0.95 - 1.25 mm |
0.04 - 0.05 in. |
|
Exhaust Valve Seat Width |
1.36 - 1.66 mm |
0.054 - 0.065 in. |
|
Guide Bore Diameter (Std.) |
6.00 - 6.02 mm |
0.236 - 0.237 in. |
|
Valve Guide Height** - Intake and Exhaust |
16.05 - 16.55 mm |
0.632 - 0.652 in. |
|
*Measured at the fire ring, not at the outer edge **Measured from cylinder head valve spring seat surface to top of guide |
||
VALVES
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Face Angle |
45.25° ± 0.25° |
|
|
Head Diameter - Intake |
37.3 ± 0.100 mm |
1.469 ± 0.004 in. |
|
Head Diameter - Exhaust |
30.0 ± 0.100 mm |
1.181 ± 0.004 in. |
|
Length-Intake (Overall) |
115.269 ± 0.23 mm |
4.538 ± 0.009 in. |
|
Length-Exhaust (Overall) |
115.6 ± 0.23 mm |
4.551 ± 0.009 in. |
|
Stem Diameter - Intake |
5.968 ± 0.009 mm |
0.2350 ± 0.0004 in. |
|
Stem Diameter - Exhaust |
5.961± 0.009 mm |
0.2347 ± 0.0004 in. |
|
Stem-to-Guide Clearance - Intake (New) |
0.023 - 0.061 mm |
0.0009 - 0.0024 in. |
|
Stem-to-Guide Clearance - Exhaust (New) |
0.030 - 0.068 mm |
0.0012 - 0.0027 in. |
|
Stem-to-Guide Clearance-Intake (Max., Rocking Method) |
0.29 mm |
0.011 in. |
|
Stem-to-Guide Clearance - Exhaust (Max., Rocking Method) |
0.37 mm |
0.015 in. |
|
Valve Lift-Intake (Zero Lash) |
9.0 mm |
0.354 in. |
|
Valve Lift-Exhaust (Zero Lash) |
10.0 mm |
0.394 in. |
|
Valve Stem Tip Height* - Intake |
52.4 - 53.5 mm |
2.063 - 2.106 in. |
|
Valve Stem Tip Height* - Exhaust |
51.8 - 52.9 mm |
2.039 - 2.083 in. |
|
*Valve tip to aluminum spring seat boss |
VALVE SPRING
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
Free Length - Intake AND Exhaust (Approx.) |
52.5 mm |
2.067 in. |
|
Spring Force - Intake AND Exhaust (Valve Closed) |
295 ± 13 N @ 40.0 mm |
66 ± 3 lbs. @ 1.57 in. |
|
Spring Force - Intake (Valve Open) |
699 ± 31 N @ 10.6 mm |
150.4 ± 7 lbs. @ 0.4173 in. |
|
Spring Force - Exhaust (Valve Open) |
663 ± 30 N @ 9.67 mm |
149 ± 6lbs. @ 0.3807 in. |
|
Number of Coils - Intake AND Exhaust |
9.35 |
|
|
Wire Diameter - Intake AND Exhaust |
3.18 x 3.99 mm (ovate) |
0.125 x 0.157 in. (ovate) |
|
Installed Height - Intake AND Exhaust (Spring seat top to bottom of retainer) |
40.0 mm |
1.575 in. |
OIL PRESSURE
|
Description |
Specification |
|
|---|---|---|
|
Metric |
Standard |
|
|
(Note: At Normal Operating Temperatures) |
||
|
Pressure @ Curb Idle Speed* |
34.7 kPa Min. |
5 psi Min. |
|
Pressure @ 600 - 1200 RPM |
34.7 (warm) - 958.0 (cold) kPa |
5 (warm) - 139 (cold) psi |
|
Pressure @ 1201 - 3500 RPM |
206.8 (warm) - 958.0 (cold) kPa |
30 (warm) - 139 (cold) psi |
|
Pressure @ 3501 - 6400 RPM |
427.0 (warm) - 958.0 (cold) kPa |
62 (warm) - 139 (cold) psi |
|
*CAUTION: If oil pressure is zero at idle, DO NOT run engine at 3000 RPM. |
||