ENGINE ASSEMBLY > INSTALLATION

1. INSTALL FLYWHEEL SUB-ASSEMBLY

2. INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY

3. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY

4. INSTALL ENGINE WIRE

5. INSTALL STARTER HOLE INSULATOR

6. INSTALL FLYWHEEL HOUSING SIDE COVER

7. INSTALL RADIATOR PIPE

8. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

9. INSTALL RADIATOR RESERVOIR TANK ASSEMBLY

10. INSTALL ENGINE MOUNTING INSULATOR LH

11. INSTALL REAR ENGINE MOUNTING INSULATOR

12. INSTALL FRONT ENGINE MOUNTING INSULATOR

13. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

14. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

15. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH

16. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

17. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

18. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

19. INSTALL FRONT LOWER ENGINE MOUNTING BRACKET REINFORCEMENT

20. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH

21. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING RH

22. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

23. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

24. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

25. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

26. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

27. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

28. CONNECT TIE ROD END SUB-ASSEMBLY LH

29. CONNECT TIE ROD END SUB-ASSEMBLY RH

30. INSTALL FRONT SPEED SENSOR LH

31. INSTALL FRONT SPEED SENSOR RH

32. INSTALL FRONT AXLE SHAFT NUT LH

33. INSTALL FRONT AXLE SHAFT NUT RH

34. INSTALL FRONT EXHAUST PIPE ASSEMBLY (w/ Exhaust Heat Recirculation System)

35. INSTALL FRONT EXHAUST PIPE ASSEMBLY (w/o Exhaust Heat Recirculation System)

36. INSTALL FRONT CENTER FLOOR BRACE

37. INSTALL FRONT NO. 3 ENGINE UNDER COVER

38. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

39. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

40. INSTALL COLUMN HOLE COVER SILENCER SHEET

41. INSTALL WIRE HARNESS

42. INSTALL ELECTRIC INVERTER COMPRESSOR

43. CONNECT FUEL TUBE SUB-ASSEMBLY

44. CONNECT NO. 1 FUEL VAPOR FEED HOSE

45. CONNECT HEATER HOSE

46. CONNECT INLET HEATER WATER HOSE

47. CONNECT OUTLET HEATER WATER HOSE

48. CONNECT NO. 5 INVERTER COOLING HOSE

49. CONNECT NO. 3 INVERTER COOLING HOSE

50. CONNECT NO. 4 WATER BY-PASS HOSE

51. CONNECT NO. 2 RADIATOR HOSE

52. CONNECT NO. 1 RADIATOR HOSE

53. INSTALL INVERTER TRAY BRACKET

54. INSTALL INVERTER RESERVE TANK ASSEMBLY

55. INSTALL INVERTER WITH CONVERTER ASSEMBLY

56. CONNECT WATER HOSE

57. CONNECT NO. 2 ENGINE ROOM WIRE

58. REMOVE INVERTER COVER

59. CONNECT NO. 2 ENGINE WIRE

60. CONNECT MOTOR CABLE

61. CONNECT GENERATOR CABLE

62. CONNECT FRAME WIRE

63. CHECK HIGH VOLTAGE CABLE CONNECTION

64. INSTALL INVERTER COVER

65. CONNECT ENGINE ROOM MAIN WIRE

66. INSTALL NO. 1 INVERTER BRACKET

67. INSTALL AIR CLEANER HOSE ASSEMBLY

68. INSTALL AIR CLEANER CASE

69. INSTALL INLET AIR CLEANER

70. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

71. INSTALL SERVICE PLUG GRIP

72. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

73. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE

74. INSTALL DECK FLOOR BOX RH

75. INSTALL REAR NO. 3 FLOOR BOARD

76. INSTALL REAR DECK FLOOR BOX

77. INSTALL REAR NO. 2 FLOOR BOARD

78. ADD HYBRID TRANSAXLE FLUID

79. INSPECT HYBRID TRANSAXLE FLUID

80. ADD COOLANT (for Engine)

81. ADD COOLANT (for Inverter)

82. ADD ENGINE OIL

83. INSPECT ENGINE OIL LEVEL

84. INSPECT FOR FUEL LEAK

85. INSPECT FOR COOLANT LEAK (for Engine)

86. INSPECT FOR COOLANT LEAK (for Inverter)

87. INSPECT FOR OIL LEAK

88. INSPECT FOR EXHAUST GAS LEAK

89. INSTALL NO. 1 ENGINE UNDER COVER

90. INSTALL FRONT LOWER BUMPER ABSORBER

91. INSTALL REAR ENGINE UNDER COVER LH

92. INSTALL REAR ENGINE UNDER COVER RH

93. INSTALL FRONT WHEEL

94. INSPECT IGNITION TIMING

95. INSPECT ENGINE IDLE SPEED

96. INSPECT CO/HC

97. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

98. INSTALL NO. 2 CYLINDER HEAD COVER

99. INSTALL INVERTER COVER ASSEMBLY LH (w/ Cover)

100. INSTALL RADIATOR SUPPORT OPENING COVER

101. CHECK ABS SPEED SENSOR SIGNAL