FRONT DOOR LOCK > INSTALLATION

for Preparation Click here

NOTICE:

1. When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
   
2. Do not allow grease or dust to contact the door lock wiring harness seal surface of the connector.
   
3. Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly.
   

1. Install the front door inside locking cable assembly.
   

2. Engage the 3 claws.
   

3. Install the front door lock remote control cable assembly.
   

4. Apply MP grease to the sliding parts of the front door lock assembly.
   

5. Install a new door lock wiring harness seal to the front door lock assembly.
   

6. Insert the front door lock open rod to the front door lock assembly.
   

   Text in Illustration 

   *1	Front Door Lock Open Rod

7. Make sure that the front door lock open rod is securely connected to the front door lock assembly.
   

8. Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws.
   

   Torque:

   5.0 N*m{ 51 kgf*cm , 44 in.*lbf }

9. Connect the connector.
   

1. Install the front door outside handle cover with lock cylinder assembly.
   

   HINT:

   Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.

2. Using a T30 "TORX" socket wrench, install the front door lock cylinder with the screw.
   

   Torque:

   4.0 N*m{ 41 kgf*cm , 35 in.*lbf }

3. Install the hole plug.
   

1. Engage the guide.
   

2. Install the front door rear lower frame sub-assembly with the bolt as shown in the illustration.
   

   Torque:

   8.5 N*m{ 87 kgf*cm , 75 in.*lbf }

1. Install the front door glass run.
   

1. Connect the cable to the negative (-) battery terminal.
   

2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.
   

3. Disconnect the cable from the negative (-) battery terminal.
   

   NOTICE:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

4. Disconnect the power window regulator master switch assembly.
   

5. Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.
   

6. Install the front door glass sub-assembly with the 2 bolts.
   

   Torque:

   5.5 N*m{ 56 kgf*cm , 49 in.*lbf }

   HINT:

   Tighten the bolts in the order shown in the illustration.

7. Install the grommet.
   

1. Apply butyl tape to the front door panel.
   

2. Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.
   

   Text in Illustration 

   *1	Reference Point

3. Attach the front door service hole cover according to the reference points on the front door panel.
   

   NOTICE:

   Securely install the front door service hole cover preventing wrinkles and air bubbles.

1. Install the front door trim bracket with the 2 screws.
   

1. Install the front door trim bracket with the 2 screws.
   

1. Connect the front door lock remote control cable assembly and front door inside locking cable assembly.
   

   Text in Illustration 

   *1	Front Door Inside Locking Cable Assembly
   *2	Front Door Lock Remote Control Cable Assembly

2. w/ Seat Position Memory System:
   
   

   1. Connect the connector.
      

3. Engage the 11 clips and install the front door trim board sub-assembly.
   

4. Install the 2 screws.
   

5. Remove the protective tape.
   

1. Install the door armrest cover.
   

1. Connect the connector.
   

2. Engage the 2 guides, 3 clips and 7 claws, and install the power window regulator master switch assembly with front door armrest base panel.
   

1. Connect the front door lock remote control cable assembly and front door inside locking cable assembly.
   

   Text in Illustration 

   *1	Front Door Inside Locking Cable Assembly
   *2	Front Door Lock Remote Control Cable Assembly

2. Engage the 11 clips and install the front door trim board sub-assembly.
   

3. Install the 3 screws.
   

4. Remove the protective tape.
   

1. Engage the 3 guides and install the door assist grip assembly.
   

2. Install the 2 screws.
   

1. Engage the guide and 4 claws, and install a new door assist grip cover.
   

1. Connect the connector.
   

2. Engage the 4 guides, 3 clips and 8 claws, and install the power window regulator switch assembly with front door armrest base panel.
   

1. Engage the clip and claws, and install the front door lower frame bracket garnish.
   

1. Engage the 3 claws and install the front door inside handle bezel plug.
   

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

1. Engage the 4 claws and 2 guides to install the rear floor board upper No. 3 plate.
   

1. Engage the 6 guides.
   

2. Install the deck floor box RH with the clip.
   

1. Install the rear No. 3 floor board.
   

1. Install the rear deck floor box.
   

1. Install the rear No. 2 floor board.