Lexus IS250 · Service Manual TRANSMISSION

REMOVAL

Removal / installation

HINT:
  1. Use the same procedures for the RHD and LHD.
  2. The procedures listed below are for the LHD.


1. PRECAUTION
(Click here)

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait for 90 seconds after disconnecting the cable to prevent airbag deployment (Click here).


3. REMOVE FRONT DOOR SCUFF PLATE (w/o Illumination)

  1. B125381E01
    Put protective tape around the front door scuff plate.

  1. Using a moulding remover, disengage the 4 clips.

  1. B125382
    Disengage the 7 claws and remove the front door scuff plate LH.


4. REMOVE FRONT DOOR SCUFF PLATE (w/ Illumination)

  1. B125381E01
    Put protective tape around the front door scuff plate.

  1. Using a moulding remover, disengage the 4 clips.

  1. B125382
    Disengage the 7 claws and remove the front door scuff plate LH.

  1. Disconnect the connector.


5. REMOVE FRONT DOOR OPENING TRIM COVER

  1. B123347
    Disengage the 6 claws and remove the front door opening trim cover LH.


6. REMOVE SIDE INSTRUMENT PANEL

  1. B123348
    Using a moulding remover, disengage the 5 claws and 3 clips, and then remove the side instrument panel LH.


7. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  1. B123349E01
    Remove the 2 screws <E>.

  1. Push the 2 claws in the direction indicated by the arrow to disengage them.

  1. Remove the No. 1 instrument panel under cover sub-assembly from the guide as shown in the illustration and pull the cover toward the rear of the vehicle.

  1. Disconnect the connectors and remove the No. 1 instrument panel under cover sub-assembly.


8. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

  1. B123350
    Disengage the 7 clips.

  1. Disconnect the connectors and remove the lower instrument panel finish panel sub-assembly.


9. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY

  1. C122406
    Remove the 4 bolts and driver side knee airbag assembly.

  1. Disconnect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


10. DISCONNECT WIRE HARNESS (for LHD)

  1. C123482
    Disconnect the 3 connectors and clamp.


11. DISCONNECT WIRE HARNESS (for RHD)

  1. C126535
    Disconnect the 2 connectors and clamp.


12. DISCONNECT CLUTCH RESERVOIR TUBE (for LHD)

  1. C123486
    Disconnect the clutch reservoir tube.

    HINT:
    Use a container to catch the fluid.


13. DISCONNECT CLUTCH RESERVOIR TUBE (for RHD)

  1. C126544
    Disconnect the clutch reservoir tube.

    HINT:
    Use a container to catch the fluid.


14. DISCONNECT CLUTCH LINE

  1. C123483E01
    Using SST, disconnect the clutch line from the clutch master cylinder.
    SST
    09023-00101  

    HINT:
    Use a container to catch the fluid.


15. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD)

  1. C125948
    Remove the 2 nuts, bolt and clutch pedal support.


16. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)

  1. C126536
    Remove the 2 nuts, bolt and clutch pedal support.


17. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN

  1. C125910
    Remove the clip and pin.


18. REMOVE PEDAL WITH HOOK SPRING

  1. While the clutch pedal is fully depressed, remove the hook spring.


19. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

  1. C125909
    Remove the pedal shaft, nut, washer, and clutch pedal from the clutch pedal support.


20. REMOVE CLUTCH PEDAL SPRING HOLDER

  1. C125951
    Remove the clutch pedal spring holder from the clutch pedal support.


21. REMOVE CLUTCH PEDAL TURNOVER BUSHING

  1. C125912
    Remove the turnover bushing from the clutch pedal.


22. REMOVE CLUTCH PEDAL SHAFT COLLAR

  1. C125911
    Remove the 2 pedal bushings and pedal shaft collar from the clutch pedal.


23. REMOVE CLUTCH PEDAL CUSHION (for LHD)

  1. C125913
    Remove the 3 clutch pedal cushions.


24. REMOVE CLUTCH PEDAL CUSHION (for RHD)

  1. C126550
    Remove the 4 clutch pedal cushions.


25. REMOVE CLUTCH PEDAL PAD

  1. C125914E01
    Remove the clutch pedal pad from the clutch pedal.


26. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

  1. C125927
    Using a 8 mm hexagon wrench and a hammer, remove the clevis bushing from the clutch pedal.

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