INSTALLATION

Coat the installation part of the stopper with Primer G.

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not keep any of the opened Primer G for later use.
   
3. Do not apply too much primer.
   

Install 2 new windshield glass stoppers onto the glass, as shown in the illustration.

Standard dimension:

Area	Dimension
A	40.0 mm (1.575 in.)
B	30.0 mm (1.181 in.)
C	25.0 mm (0.984 in.)
D	14.2 mm (0.559 in.)

Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not coat the adhesive with Primer G.
   
3. Do not keep any of the opened Primer G for later use.
   

Standard dimension:

Area	Dimension
a	2.0 mm (0.079 in.)

Coat the installation part of the dam with Primer G.

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not apply too much primer.
   

Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.

Standard dimension:

Area	Dimension
a	9.5 mm (0.374 in.)

1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
   

   NOTICE:

   Be careful not to damage the vehicle body.

   HINT:

   Leave as much adhesive on the vehicle body as possible.

2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
   

   HINT:

   Even if all the adhesive has been removed, clean the vehicle body.

1. Using a suction cup, place the glass in the correct position.
   

2. Check that the whole contact surface of the glass rim is perfectly even.
   

3. Place reference marks between the glass and vehicle body.
   

   NOTICE:

   Check that the stoppers are attached to the vehicle body correctly.

   HINT:

   When reusing the glass, check and correct the reference mark positions.

4. Remove the glass.
   

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not coat the adhesive with Primer M.
   
3. Do not keep any of the opened Primer M for later use.
   

Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

Standard dimension:

Area	Dimension
a	10.2 mm (0.402 in.)
b	4.0 mm (0.158 in.)
c	7.0 mm (0.276 in.)
d	10.2 mm (0.402 in.)
e	3.0 mm (0.118 in.)
f	4.0 mm (0.158 in.)

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not keep any of the opened Primer G for later use.
   

HINT:

If an area other than that specified is coated by accident, wipe off the primer before it dries.

Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).

1. Cut off the tip of the cartridge nozzle, as shown in the illustration.
   

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   Tack-free time:

   Temperature	Tack-free Time
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour and 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
   

3. Coat the glass with adhesive, as shown in the illustration.
   
   
   

   Standard dimension:

   Area	Dimension
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	10.2 mm (0.402 in.)
   d	10.2 mm (0.402 in.)
   e	3.0 mm (0.118 in.)

1. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim.
   

   NOTICE:

   1. Allow the primer coating to dry for 3 minutes or more.
      
   2. Check that the stoppers are attached to the vehicle body correctly.
      
   3. Check the clearance between the vehicle body and glass.
      

2. Lightly press the front surface of the glass to ensure a close fit.
   

3. Using a scraper, remove any excess or protruding adhesive.
   

   NOTICE:

   Do not drive the vehicle for the time described in the table below.

   Minimum time:

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1 hour and 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

   HINT:

   Apply adhesive onto the glass rim.

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with a sealer gun.

Connect each connector to the map light assembly.

Connect each connector to the map light assembly.

Peel off the releasing sheet (white side).

NOTICE:

1. When reusing the rain sensor, clean up dirt on the sensor part with a cloth, etc.
   
2. Do not touch the sensor tape surface directly with fingers.
   

Connect the connector.

Gradually attach the rain sensor to the glass surface to prevent air bubbles from forming in between them.

NOTICE:

1. Do not touch the sensor tape surface and the glass surface directly with fingers.
   
2. Clean up dirt on the glass with a cloth, etc.
   
3. After installing the rain sensor, there should be no air bubbles between the windshield glass and the rain sensor tape.
   

Engage the claws and install the visor holder.

HINT:

Use the same procedure to install the holder on the other side.

HINT:

Use the same procedure to install the cover on the other side.

Install the assist grip sub-assembly.

HINT:

Use the same procedure for the other 3 assist grips.

Torque:

1.8 N*m{ 18 kgf*cm , 16 in.*lbf }

Connect the connector.

Connect the connector.

Engage the 2 clips and install the map light assembly.

Install the 2 screws.

Engage the 3 claws and close the cover.

Connect the connector.

Engage the 2 clips and install the map light assembly.

Install the 2 screws.

Engage the 3 claws and close the cover.

Engage the claw and 2 clips, and install the front pillar garnish LH.

Connect the connector.

Operate the wiper, and stop the windshield wiper motor at the automatic stop position.

Clean the wiper pivot serrations with a wire brush (when reinstalling).

Torque:

22 N*m{ 224 kgf*cm , 16 ft.*lbf }

HINT:

Hold the arm hinge by hand to fasten the nut.

Operate the wiper, and stop the windshield wiper motor at the automatic stop position.

Clean the wiper pivot serrations with a wire brush (when reinstalling).

Torque:

22 N*m{ 224 kgf*cm , 16 ft.*lbf }

HINT:

Hold the arm hinge by hand to fasten the nut.

Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and there is no interference with the vehicle body.

HINT:

Use the same procedures for the RH side and the LH side.

Engage the clip on the rubber portion of the cowl top ventilator louver sub-assembly to the front fender protector upper LH.